When your application requires a precision cutting and or milling process, turn to Grinding Techniques for high quality Tungsten Carbide Burrs that will effortlessly shape, cut, grind, or remove burrs, sharp edges and excess material from your workpiece, castings, and forgings.

Tungsten Carbide Burrs also known in the industry as either rotary files or die grinder bits, are considered precision tools commonly used in industries like Foundries, Shipbuilding, Aviation, Automotive and Metal fabrication shops. Due to their versatility, they are suitable for a variety of materials ranging from Steel, Stainless Steels, Aluminium, Cast Iron, Plastics and Wood.
With so many cut styles available in the market, it is important to choose the correct configuration for your specific application. Some of the configurations available includes Single cut, Chip-Breaker and the premium Double cut burr.

A single cut burr typically has a single flute which causes the chip removed from the material to be sharp and long, this burr is known as a general-purpose design suited to Cast Iron, Steel, and other Ferrous metals.

The Chip-Breaker cut makes use of the same single flute design, but with the inclusion of a spiral cut in the opposite direction to break the single flute and produce smaller swarf pieces and improve operator control during application.

Double cut burrs on the other hand have flutes cut in a cross-cut direction which enables a double cut during every rotation of the burr, which not only minimizes the time it takes to remove the excess material, but also ensures that the swarf removed, is being cut into very small pieces. The Andor Speedline range of Double Cut burrs also has the added advantageous of ensuring the swarf removed is blunt and won’t penetrate the skin to further support operator safety. The Double cut is known as the most versatile of the range.

Due to the smaller swarf being produced, the Double cut burrs also produce a smoother finish compared to that of a Single cut or Chip-Breaker cut burr.

Along with the different configurations one also need to choose the correct shape for your application.

The shape will depend on the profile or cut that will be required on the workpiece. Ball shaped burrs are perfect to create concave cuts or to hollow out an area. When you need to round off edges, a tree-shaped burr will be best suited. Parts where a V-cut is required or where the rear side needs to be chamfered will need a burr with an inverted cone.

When using a tungsten carbide burr, it is important to remember due to the flute design, they are manufactured to be used with die grinders or pneumatic rotary tools and not with normal drills. Their optimal performance speed rating is ranging from 17,898 rpm to 39,773 rpm, (dependent on the size of the head of the burr), if used in a drilling machine running at around 2,000 to 3,000rpm, which is significantly less than a die grinder or pneumatic rotary tool, cutting effectiveness will be hindered, the burr could chip and clog up, and excess heat will be generated that could lead to the premature failing of the shank of the burr potentially causing detachment from the shank.

Always ensure your burr runs at optimal speed, a general guideline to remember, is, the smaller the dimension of the burr the faster the optimal speed of the burr, and the bigger the dimension of the burr, the slower the burr needs to run at.

When using a tungsten carbide burr it is important to allow the tool to do the cutting work and not to apply too much pressure, as excessive force will cause the burr’s cutting edge of the flutes to chip away or turn blunt too quickly which will instantly reduce the longevity of the burr.

To avoid the burr to dig and grab into material, it is important to move it around during application and not hold it in one section for too long.

Due to the extreme hardness of Tungsten Carbide Burrs, they can be used on more demanding jobs tolerating higher temperatures than that of HSS burrs, which are prone to soften under higher working temperatures.

Whatever your requirement when it comes to Precision tools, we have a customised solution to your application.

For more information contact us: 011 271 6400 | info@grindtech.com | www.grindtech.com.

Non-woven abrasives are a three-dimensional web of fibers with globules of resin and abrasives embedded into the network of fibers. Typically, the fibers are nylon or another synthetic material. The abrasive types can range from silicon carbide to aluminum oxide or ceramic alumina.

Some of the main benefits and advantages of non-woven abrasives is that they are waterproof, rinsible and resilient due to their open-mesh construction. Used wet or dry, non-woven abrasive products enable the user to achieve a consistent, uniform finish, and conformability to irregular surfaces, with minimal material removal, smearing and discoloration of the workpiece.
Grinding Techniques – a Tyrolit company, is proud to have launched the Superflex range of non- woven products, available in many different shapes, sizes, and materials dependent on application and whether used by hand or machine.

The non-woven hand pads and rolls are mainly used for cleaning and processing surfaces using orbital sanders or hand-guided grinding. A wide range of specifications offer the user a variety of surface finishing options. The range extends from coarse specifications for cleaning weld seams through to very-fine polishing applications. A consistent finish with proven longevity is guaranteed thanks to the abrasive grain that is impregnated into the entire fleece of the product and not only located on the surface. Flexibility is also ensured by the abrasive fabric that adapts perfectly to the geometry of the workpiece surface.

Should your application require a portable power tool to achieve your desirable finish more timeously, Grinding Techniques offers numerous non-woven products suitable for a 115mm right angle grinder. This product offering includes but is not limited to Superflex Non-Woven Flap discs, Premium Pre-Polish, Polishing discs, and Rough Cleaning discs.
One of the most common challenges when it comes to surface preparation or polishing is getting all the components matched to one another. With Superflex everything you need is available from one source of supply and perfectly matched. With our range of products, you can achieve a mirror finish in only three steps without unwanted burning or discoloration normally caused by overheating.

Superflex Non-Woven Flap discs can be used for various applications on different materials. It removes and blends all rough scratch marks on surfaces. The multi-dimensional flap design reduces clogging and prevents unwanted material discoloration.

To prepare surfaces for polishing, you require a sturdy, high quality product. The Superflex Premium Pre-Polish disc consists of several layers of abrasive fabric ensuring longevity and sturdiness. This allows the disc also to be used for smaller deburring jobs. The ideal operating speed for non-woven abrasive products are typically 60% of the total speed of a 115mm angle grinder but the product has been developed to achieve good results even on non-adjustable speed angle grinders.

Compared to conventional felt discs the Superflex Premium Polish disc is constructed from highly flexible flaps for optimal heat distribution and cool grinding. In doing that the Premium Polish disc avoids undesired discoloration, when used in conjunction with a polishing paste, a perfect mirror finish is achieved on your workpiece. This disc has also specifically been developed to achieve exceptional results even on non-adjustable angle grinders.

When it comes to removing rust, paint, and varnish with the least possible effort or preparing surfaces for welding, soldering, or anodizing, the Superflex Rough Cleaning disc constructed from highly porous nylon fibers, and evenly treated with aggressive abrasives, is able to stand up to any challenge. This disc resists loading or smearing and offers guaranteed longevity with an even scratch pattern, and low heat generation with quiet, stress-free working.

Apart from this, Grinding Techniques also offers an extensive range of Convolute and Unitized Wheels manufactured with the latest technology to provide the desired finish combined with a high tear resistance and exceptional longevity. The main applications for these products are deburring, blending, and finishing of a variety of materials like metals, plastic, and composite materials. Some applications include design objects, surgical instruments, aircraft engines, components of turbines, marine vessel stainless steel and metal parts, chemical and food processing tools and tanks, cutlery and jewelry, hand tools, threaded parts, jet blades and vanes.

Although Unitized and Convolute wheels are similar types of products, they each have important differences, Unitized being smaller in diameter, usually 150mm or less, making them ideal for use on portable power tools, where Convolute wheels, usually 150mm in diameter, or larger, are ideal for stationary or robotic machines. All products are available in several different densities, grit types and grades.

Should you require custom solutions or specifications for certain applications, contact our business development team for more information to suit your requirements.

For more information contact us: 011 271 6400 | info@grindtech.com | www.grindtech.com.

When it comes to fabrication with stainless steel, using the right tool is essential for achieving optimum results. Grinding Techniques has a complete range of products specifically manufactured for all stainless-steel cutting, grinding and finishing applications.

One of the most important factors to consider is the non-contamination of the material during application. Our Superflex “Inox” range, is specifically manufactured for stainless steel. Free from iron, sulphur, and chlorine, it will not burn or discolour the material. Available in various diameters and thicknesses, discs may be selected dependent on the intended application.
A popular product is our Superflex Professional Slimline range. These discs come in a thickness of 1.0mm up to 2.5mm and will provide a clean, fast cut with less to no burrs to be reworked after cutting. Particularly suited to thin stainless steel sheet metal, this product delivers effortless cuts with great results.

Another versatile product that can be used for both grinding or stock removal, and finishing, is our Superflex Flap Discs – particularly useful when it comes to welding applications where a smooth and seamless finish is required after the welding operation. Available in 4 tiers ranging from Evolution suited for general purpose applications, to Premium Inox specifically manufactured for stainless steel to ensure the ultimate surface finish. Manufactured from high-tech Ceramic grains that self-sharpen, offer both excellent stock removal and a cool grind, the Premium range will not discolor, or contaminate the material. Grits from 40 up to 120 allows for a versatile choice to suit almost any application. The Premium range also includes a flap disc suitable for non-ferrous metals.

Apart from cutting and grinding solutions, we also carry a range of coated and non-woven abrasives. Sanding belts can be manufactured for handheld machines, pedestal or floor machines, stroke sanders as well as wide belt machines. To achieve a brushed finish, opt for finer grit belts.

Our non-woven products are composed of abrasive grains that are fused to a three-dimensional support of nylon fibres. Uniform distribution of the abrasive combined with the softness of the material ensures a constant and consistent finish throughout the working process and product’s lifetime to suit applications for a mirror, satin, or a brushed finish.

When blending the scratch pattern with our non-woven range of products, you will achieve a matte finish which can then be reworked to a mirror finish by using products from our range of light de-burring wheels, buffs, mops, and soaps.

Whatever your cutting, grinding or finishing requirement, we offer a total customised solution to suit your stainless-steel need.

Grinding Techniques – Your application, Our solution.

For more information contact us: 011 271 6400 | info@grindtech.com | www.grindtech.com.

Painting is the process of coating a material with a protective layer in order to reduce oxidation and extend the material’s usable life and or applying a coating for decorative purposes.

When you are painting IBR sheeting, palisade fencing or anything else in and around your home, it is of utmost importance to follow the correct steps and techniques to ensure the quality and longevity of your coating.

Ferrous metals either contain, or are derived from iron. Examples of ferrous metals would be fabricated sheet steel and wrought iron – all prone to rust. Rusting can start very rapidly when unprotected ferrous metals are exposed to elements of nature. It is of utmost importance to stop and remove any rusting that has begun to guarantee that there is no compromise to the appearance and longevity of the paint job and the material itself.

Surface preparation is considered one of the most important factors when it comes to the coating quality of your end product and vital to the success of any paint job. Removing any visible rust and peeling paint would be the very first step when preparing any ferrous metal surface for painting either by wiping the surface with a cloth or brushing with a soft bristle brush. In some cases, with a more abrasive material would be necessary whereafter the surface can be scrubbed with a water-based degreaser and then rinsed off with clean water. Depending on the size of the job on hand and the severity of the imperfections on your surface this can be achieved by the use of various abrasive products. Hand or power tools might be used dependent on what you have in your toolbox.

Great results can be achieved by hand sanding with wet or dry abrasive sheets, starting with a coarser grit size for aggressive stock removal of imperfections working towards finer grit increments until the desired surface finish is achieved. When it comes to working with a power tool, wire brushes, abrasive sanding discs and non-woven rough cleaning products are all ideal for this application.

Always remember to wear the correct personal protective equipment which should include eye protection and a good quality dust mask. New ferrous metal surfaces where imperfections might not be visible to the naked eye should also be prepared adequately to avoid a premature failure of your paint job. New metal often has mill scale or oil on it or small amounts of rust not yet visible. The timing of your preparation and applying your primer and topcoat is of utmost importance. If the prepared surface is exposed for as little as a day or two the surface will have to be prepared again. Always be sure to apply a quality rust-inhibitive primer before applying your final coat.

Galvanized metal is iron or steel with a thin coating of zinc to prevent rusting. Galvanized metal is commonly used for gutters, downpipes and flashing. If the galvanized surface is new or weathered it should be washed and rinsed thoroughly before painting. This process cleans off any zinc chromate or residual oil that could have been left on the surface from the galvanizing process which otherwise can interfere with the adhesion of the paint.

On previously painted galvanized surfaces all rust and peeling paint should be removed with a wire brush, abrasive disc or non-woven abrasive product. Always try and avoid cutting through the layer of zinc galvanizing during this process. Always be sure to apply a quality rust-inhibitive primer before applying your final coat.

For more information contact us: 011 271 6400 | info@grindtech.com | www.grindtech.com.

In the modern age of industrial innovation, it has become more important than ever to analyse the performance of every tool at your disposal. The margin between success and failure, profit or loss may be determined by the small differences in production times and costs we often take for granted. More often than not we do things the same way we have always done them, even though the parameters and environment we operate in have changed.

With the global Covid-19 pandemic significantly impacting the current economic climate we find ourselves in, many rely on price as a deciding factor when abrasives are considered and, in many cases, settle for entry level abrasives. This often results in a costly and time-consuming operation, as more abrasive products are required to complete the job due to the lower stock removal from the product, which in turn, leads to operator fatigue. It is therefore of utmost importance to consider the type of casting, machinery and abrasive products used in combination when fettling castings.

With the correct combination of abrasive grains, there are numerous advantages. Instead of spending hours to a full day fettling a single casting, time can be cut down to just a few minutes leading to other benefits like saving on electricity, machine wear and tear as well as reduced operator fatigue.

When fettling a casting made out of Hard Chrome with an approximate riser of 50mm, if using an under-powered angle grinder, this could cause a significant increase in fettling time, resulting in the efficiency of the grinding disc being severely reduced. The slower the speed at which the grinding disc rotates, the softer it acts, taking much longer to chip away the material with every revolution due to the disc not attaining the grain in place for optimal performance.

To attain better results, there are a few options available:

Firstly, using an angle grinder of at least 2.6kW will help the disc not to lose peripheral speed when in operation, thus increasing the performance of the disc. Secondly switching to a higher product tier, like either the Superflex 230x7x22.2 ZA24R Premium containing Zirconium abrasive grains, or the Superflex 230x7x22.2 CA24Q-BF Premium Ceramic grinding disc containing added seeded gel. This alone, could significantly increase results.

In general, using abrasive products containing Zirconium grains rather than Aluminum Oxide grains usually prove much more efficient, as the Zirconium grains break down during application, exposing sharper cutting edges – perfectly suited to difficult alloys. In cases where optimum results are required, making use of the Ceramic grinding disc containing seeded gel would prove to be the ideal choice. Not only does the Ceramic disc offer a much tougher structured grain, but will, when put under pressure, break down in much smaller fragments exposing sharper cutting edges, which significantly increases the cutting rate and minimizes heat input into the work piece.

Cup stones are another possible solution for fettling requirements, as they have either a M14.2 or a 5/8 BSW thread, which saves time compared to changing grinding discs, as the cup is simply screwed onto either an angle grinder or a pneumatic grinder. Due to the design of the cup stone being flared (Type 11), grinding Hi-Chrome materials and specifically crusher balls are made easier to work around the shape of the ball’s circumference, preventing unnecessary deep grind marks compared to that of grinding discs when grounding away the risers.

Grinding Techniques have been manufacturing abrasives since 1981, with a Research and Development Team constantly testing, reviewing and introducing new products ranging from Aluminum Oxide, Silicon Carbide, Zirconium and Ceramic / Seeded gel grains. With our years of industry experience and partner to the Foundry Industry we are leaders in helping you choose the best solution for your application.

For more information contact us: 011 271 6400 | info@grindtech.com | www.grindtech.com.

Railway technology has improved significantly over the centuries – starting with wooden rails firstly introduced in the early 1500’s moving on to cast iron plates fixed to the upper surface of wooden rails that increased durability and load-bearing by the Colebrook Company in the 1790’s to the late 1780’s, where L-shaped metal plates – better known as plateways were introduced.

Through the years the advancement continued as it worked its way through all-iron edge rail and variations of cast-and-wrought iron. Today we make use of superior all-iron rail, with a high manganese content that allows for high wear-and-fracture resistance.

To keep up with increasing railway innovation, abrasive technology constantly has to adapt and change to meet the demanding task of grinding these superior rails.
Aluminium Oxide, Zirconia Alumina and Ceramic Alumina have become some of the latest raw materials to be mixed and bonded into various formulas for optimum performance during rail maintenance. As hard-wearing, durable rails are heat-treated with a maximum Carbon percentage of up to 0.82, and a maximum Manganese percentage of up to 1.7, it is of utmost importance to ensure a product is used for maintenance that not just deliver optimum results, but also ensure rails keep their durability throughout their lifetime.

Grinding Techniques carries a range of ANDOR grinding wheels specifically manufactured for railways that deliver fast stock removal, longevity and durability.
Our Research and Development Team are constantly testing and reviewing our products to ensure they deliver the best results, regardless of specific customer needs or harsh working conditions.

Rail transport in Australia is a vital aspect to the overall transport network. The Australian railway network consists of 36,064km (as of 2018) of track utilizing 3 types of gauges.
14 818 km of Standard Gauge, 15 625 km of Broad Gauge with the balance made up of Meter Gauge and Narrow Gauge. According to Wikipedia a total of 413.5 billion tonne kilometres of freight was moved by rail between 2015 and 2016. The only way to keep all of this railway in good operating condition and ensuring railway longevity, is regular railway grinding maintenance.

Effectively, this will eliminate multiple defects like Gage Corner Shelling (a progressive internal separation that can crack out), Spalling (localized degradation commonly found at the gage corner of the high rail), Side Wear (wearing at the side of the rail head which wears with the train wheels because of the interaction that can lead to profile change of the rails), Plastic Flow (also known as bodily deformation that results from high loading and tangential to the wheel/rail contact), Corrugation (uneven but regular corrugation shape of wear, either from elastic sliding or vibration) and Rolling Contact Fatigue (cracks in the rail head that occurs over time, which if not treated can propagate its way into the rail web, a precipitating factor of a rail break) when done regularly and efficiently.

When it comes to any and all railway grinding, Andor is the preferred rail maintenance partner. With several machine manufacturers used in railway maintenance, Grinding Techniques features the technology, capabilities, backup and inputs to produce some of the best quality abrasive products available on the market to suit all of the rail equipment grinding consumable requirements. The ANDOR range doesn’t only feature the most common shapes used in rail grinding, but also allow for wheels to be customised according to specific customer requirements.

Three most popular wheels are illustrated below with an indication of their positions on the rail during the grinding process.

A: Commonly used for reprofiling tracks, welding preparation of surfaces and grinding wells for finishing purposes is the ANDOR MP12 wheel. An organic resin bonded wheel with inserted nuts or 5/8” thread, that works in position A and B.

B: When it comes to grinding the lateral edges of the track, the organic resinoid bonded MC2 wheel gets the job done quickly and efficiently. Workable in the position indicated below of the track.

C: Used in web grinding to improve contact for welding purposes, the MS9 wheel works in the position C of the track in the below drawing.

In relation to the below drawing, ANDOR manufactures a range that includes all three these wheels.

Journey to the future by making Andor your best asset in railway grinding and join the evolution of railways.

For more information contact us: 011 271 6400 | info@grindtech.com | www.grindtech.com.

A weld occurs when metal parts are fused together using heat and a filler material, various welding processes exist like MIG/ MAG, TIG or MMA/ STICK welding.

Depending on the skill of the welder, the need may arise for cleaning and blending of the weld bead after welding.

There are several products on the market to assist in achieving the desired finish. A wide range of abrasive discs, points, burrs, and wheels are available depending on the application. Selecting the correct abrasive consumable will always depend on the available power tool.

When selecting an abrasive product, always use a product for the power tool you feel comfortable with and select a product that is manufactured specifically for the material you intend working on. This will limit excessive heat or discolouration and ensure that the material is not contaminated, reducing the possibility of further welds being required.

In many cases an angle grinding disc would be suitable if stock removal is required, but to achieve both a high-quality finish and stock removal, an abrasive flap disc should be considered.
If your tool is limited to a hand-held drill, spindle mounted flap wheels would be a suitable alternative. If you opt for Tungsten carbide burrs or abrasive Mounted points, you’ll have finer control when finishing small welded areas especially when working in difficult to reach areas, however it needs to be noted that these products operate at higher speeds and will require a die-or-pencil grinder as they do not work on a hand-held drill. Specialist abrasive products like dual purpose cut-and-grind discs are also available making both cutting and grinding applications possible with one product.

When making use of coated products to blend welds, depending on the thickness and size, care should be taken to start with the finest possible grain if a good surface condition is required. The next coarsest grain should be selected only if the stock removal rate is insufficient. This reduces the steps in achieving the desired finish.

When it comes to the decision of what finish would be best, one needs to consider the base type material used and determine if the welds need to be removed. In some cases where the welds are not visible or being painted, they need not be removed.

For more information contact us: 011 271 6400 | info@grindtech.com | www.grindtech.com.

Steel manufacturing companies play a significant role within the South-African economy, not only by providing much needed jobs but also being responsible for the manufacturing of material to be used in various parts of the construction, mining and manufacturing industry.

Grinding Techniques – a Tyrolit Swarovski Company, locally manufactures a variety of products under the brand name Andor for roll grinding used in the refurbishment of rolls in steel mills. From non-reinforced cut-off wheels used to cut steel samples prior to sanding with (NCH) No Centre Hole sanding discs, to cleaning of the surface in order for the metallurgy of the materials to be analyzed all the way to the roll grinding wheels in the grinding shops. Whether you need abrasives for laboratory work, or roll grinding shops, we offer a complete package to cater for all your abrasive requirements.

Due to the continuous use of rolls to their limit in the production line, an ever-high demand is placed in terms of wear resistance and surface structure of the rolls to promote increase in life and usability. Roll grinding shops within steel plants in particular require high quality grinding wheels to grind and prepare the rolls for use and re-use after refurbishment. Whether focusing on cold or hot mills, it is important to note that each mill presents their own challenge when it comes to machining rolls. Different rolls are used in the process from work rolls to back up rolls and these all have different profiles ranging from flat, CVC or Crown shaped. With new developments in the materials used for roll grinding such HSS, ICDP and forged steels various materials are now presented with a higher percentage chrome content for wear properties, and the advent of fully automated grinding machines, it is now of utmost importance to use reliable, consistent high-quality grinding wheels.

Hot mills require wheels offering fast stock removal rates and high performance, where surface finish tends to be less important. These rolls can range in diameters from 600mm to 800mm and with lengths ranging from 1600mm to 3400mm. In strip- and-plate mills, these diameters can go up to 915mm. Due to their extremely high stock removal rates, grit sizes ranging from 30 to 46 are normally preferred.

Cold mills on the other hand doesn’t have the same amount of material to be removed, but surface finish plays an important role. The work rolls in cold mills range in diameters from 300mm to 700mm and come with lengths up to 2500 mm. Grits sized between 46 and 150 will be preferred, as a finer grit is required to ensure a better surface finish.

Back up rolls in both hot and cold mills provide the necessary support and pressure to the work rolls and are larger in diameter going up to 1600mm. Usually made of cast and forged steels with a chromium composition of 2 to 5 percent, they are not ground as frequently as work rolls but have more material to be removed – in some cases material of up to 2 mm.

Common problems experienced in roll grinding shops such as grinding chatter, traverse marks and bruising can be eliminated when partnering with a manufacturer that understands the quality demands within the industry, and produce wheels of only the highest standards. Grinding Techniques’ research and development center regularly test and review products to ensure that grinding wheels produced conform and exceeds the required standards, and that optimum results, longevity and value are evident when using our products.

Since 1981, we have been a trusted precision wheel supplier to steel mills. Our years of expertise and the latest cutting-edge technology allow us to combine high quality grains and proven bonding systems to manufacture wheels with exceptional stock removal rates, cooler cuts and longevity.

Part of the Tyrolit group since 2014, we are also able to supply specialised Tyrolit grinding wheels specifically manufactured for wire rolling mills. As these mills make use of grooved tungsten carbide rolls, they have a diverse range of wheel designs with specific profiles. As these profiles get worn quite quickly, they need to be regularly ground. Metal bond is the wheel of choice due to its high-profile holding properties for this complex application. With the CSS Wire roll range of super abrasives made in either metal, resin bond or electroplated, you will get both longevity and high stock removal with quality that never disappoints.

Apart from manufacturing and supplying precision grinding wheels, we also carry a range of dressing wheels to dress the wheels back to its original profile, which can be tailor-made with regards to sizes used on different machines.

Grinding Techniques is able to offer a complete abrasive solution with products to suit various applications. With constant innovation, development and research, we have been the preferred precision partner for decades. Let us help you keep the rollers rolling. Contact our precision business development team for more information on customised specifications and sizes to suit your requirements.

For more information contact us: 011 271 6400 | info@grindtech.com | www.grindtech.com.

Ceramic abrasives are one of the newest innovations in grain technology. This high-performance grain has the ability to constantly re-sharpen as is wears, providing fast cutting action through its usable life. They provide the longest life and fastest cut rate of all coated abrasives. They represent the ultimate in performance, providing an aggressive, consistent cut under moderate to high pressure. Ceramic grains feature very small fracture planes which allow each grain to constantly re-sharpen and provide extremely consistent stock removal through its entire life cycle.

Grinding Techniques proudly South African abrasive manufacturer and coated converter offers ceramic abrasive technology through our partnership with Starcke and Deerfos Abrasives. We offer a wide range of basic and finished products for almost every kind of application. At Grinding Techniques our aim is to provide you with the best coated or bonded abrasive product for your manufacturing process actively, objectively and reliably.

Typical applications where one would benefit from using Ceramic Abrasives includes but is not limited to:

– Tough and hard to grind materials (Ceramic grains self-sharpening properties ensures a constant high material
removal rate)
– Heat and burn sensitive materials (The Top size cooling agent ensures a cooler cutting action eliminating heat
buildup and premature dulling of the grains)
– Applications where the output of parts in high volumes within the shortest time possible is a requirement. (Due
to the fast cutting action of ceramic grains, the material removed is far superior to any other conventional
abrasive grain in the same amount of time)

The quality of coated abrasives depends on numerous parameters such as the amount of grain and weight per unit area, the quantity of base, topcoat and curing temperatures. These parameters have been defined with a view to production and substantiated by quality assurance measures after every manufacturing step for each product. Not only do we manufacture abrasive products according to ISO standards, at Grinding Techniques we also strive to consistently meet and exceed maximum standards to ensure compliance with strict customer requirements.

Longevity and outstanding surface quality are the most important factors when it comes to supplying quality coated abrasive products. The world of “coated abrasives” presents itself with as much diversity as there are materials in order to achieve precise stock removal on metal, varnish, wood, natural stone, glass, plastics, ceramics and rubber. Our stock is easy to cut to all shapes, lengths and widths. Being a local converter of coated abrasive products, this is done according to customer requirements in order to facilitate and optimize delivery time, logistics and stock keeping for all parties concerned.

Coated abrasive products supplied by Grinding Techniques are designed to give the finishing touch to a wide variety of materials in the metal and wood industry and many more industrial sectors.

Contact us for the latest innovation in coated abrasives. Training and technical assistance is available from our product specialists who are ready to provide solutions to all your questions and processing issues.

Contact us on: 011 271 6400 | info@grindtech.com | www.grindtech.com.

Any DIY enthusiast will inevitably need to cut, grind or sand something. A selection of abrasives is a must have in your toolbox for any DIY project. The market offers an extensive variety of abrasive products to suit various applications ranging from sanding to cutting and grinding at home.

A broad range of cutting-and-grinding discs suited to many applications are available in different sizes and specifications. As discs are manufactured for both ferrous and non-ferrous materials, care should be taken when choosing the correct disc for an intended application and the information displayed on the disc label should be taken into account.
Apart from conventional cutting-and-grinding discs, some manufacturers carry a special purpose cutting-and-grinding disc range suited for specialised applications like radius cutting or cut-and-grind applications.

Most cutting-and-grinding discs are available in different sizes to fit both the 115-and-230mm standard diameter angle grinders. When choosing a quality disc, look out for a brand that offers fast and smooth cuts with high stock removal, durability and longevity.

Discs, rolls and paper all form part of coated abrasives and are used in numerous different applications. Whether you are sanding by hand to smooth down a surface or using a powerful belt sander or right-angle grinder to remove large amounts of material or shape a piece of wood within seconds, there are various products available to get the job done quick and effortlessly.
When choosing the correct sanding paper, you need to evaluate the intended application first. Cabinet paper more commonly known as “Wood Sanding or Garnet Sheets” is known as a cost-effective product that provides a fast cutting action and uniform quality finish on woodworking applications, and is ideal for sanding wood surfaces treated with primer, sealer, lacquer, paint and other liquid coatings and finishes. Waterproof paper sheets more commonly known as “Wet or Dry or Water Paper Sheets on the other hand, offer a bit more longevity, faster cut rate and a consistent finish with popular applications like light duty metal sanding, defect removal from paint surfaces, sanding of composites and fiberglass, as well as filler sanding, sanding between sealers and coats of paint or varnish.

Floor sanding rolls or 300mm X 1m rolls, is an economical product with great versatility for a variety of general-purpose applications and offer a heavy-duty backing that ensures fast cutting action – ideal for hand sanding, paint and rust removal. Handy rolls more commonly known as “Economy or Emery rolls” come with a flexible cloth backed material best suited for scouring, deburring, breaking edges and the removal of rust and scale from metals. All available in various grit sizes and 25, 40 and 50mm widths to make the choice for your application easier.
Abrasive discs are another product considered as an essential abrasive for your toolbox. Velcro backed sanding discs or sheets are used with power sanders and allow for a 40% to 50% faster cut rate with a more consistent and uniform scratch pattern than other conventional abrasives. Typical applications would include sanding wood and paint removal. Fiber discs, also used on power sanders are used for high stock removal and require a suitable back up pad.

Flap discs are bolted directly onto a right-angle grinder offering both high stock removal and sanding applications. With flap discs available in different grit sizes and specifications, they have become a popular alternative to conventional resin Fiber discs.

Whatever abrasive product you choose for your toolbox, you are sure to find a vast selection of options at your nearest retailer.

Article courtesy of Grinding Techniques: 011 271 6400 | info@grindtech.com | www.grindtech.com.

The precision industry requires parts to have tighter tolerances and attain a specific surface finish whilst maintaining a low production input cost per unit, a challenging factor for many when wanting to maintain a competitive edge in the market.

To achieve optimum performance, one needs to consider the complete grinding process. Correct coolant supply to the grinding wheel and workpiece is of utmost importance, machine spindle bearings must be in good condition to ensure vibration free grinding and sharp enough diamond dressers to open and not close the grinding wheel face are but a few factors that influence the overall process, vital to achieve optimal grinding results.

By choosing a partner that not only understands the importance of this but are in a position to provide technical know-how with the ability to locally produce products that meet these requirements, you can give your business the competitive edge with increased production output.

“We understand that using a grinding wheel is one of the most versatile and cost-effective methods to remove material from machined parts. A cutting action of hard and sharp abrasive grain particles from a rotating grinding wheel achieves this when the grinding wheel forces abrasive grains into the surface of the workpiece,” says a spokesperson for Grinding Techniques.

“An abrasive grinding wheel is a replaceable consumable that carries an abrasive compound on its periphery. They are manufactured of small, sharp and very hard natural or synthetic abrasive minerals, bonded together in a matrix to form the wheel. The grinding of precision components is only made possible by choosing the correct grinding wheel specification which is crucial for the achievement of high precision stock removal and or surface finish to very high tolerances. Due to the great number of variables involved, the grinding process is one of the most complex tooling processes.”

“With the advent of more exotic materials being ground, ranging from hard to grind metal sprays to tougher and harder tool steels, choosing the correct grinding wheel specification is becoming increasingly difficult.”

“Grinding Techniques make use of the latest technology in the ANDOR and TYROLIT range by using various high-quality minerals and proven bonding systems. This ensures a faster stock removal rate due to the self-sharpening effect of the grain and the properties of the bonding system that keep the grain in place for optimum performance. This combination is perfect to produce parts were tight tolerance and adequate surface finish is a prerequisite.”

“As a trusted precision partner, being the largest local manufacturer of precision grinding wheels in Sub-Saharan Africa, we at Grinding Techniques are able to engineer specific products for individual requirements with very competitive manufacturing lead times. Our comprehensive after sales service with technical expertise from our business development team and sales force ensure that we are with you every step of the way and ready to assist with any enquiries around the most optimum grinding process.”

For more information, please contact: 011 271 6400 | info@grindtech.com | www.grindtech.com.

In the modern age of industrial innovation, it has become more important than ever to analyse the performance of every tool at your disposal. The margin between success and failure, profit or loss may be determined by the small differences in production times and costs we often take for granted. More often than not we do things the same way we have always done them, even though the parameters and environment we operate in have changed.

Why spend four hours battling to get a job ground and ready for shipping when one hour will do? Why employ three fettlers, occupy additional machines, PPE, electricity and other associated costs when the right tool could assist one fettler to be up to three or even four times more efficient? Why wait another day to invoice a job that could have been delivered today?

Today a wider range of alloys are being cast than ever before. Some alloys are lighter, and or harder, more abrasion-and-impact resistant, while others tend to react better to sub-zero temperatures or prove more heat sensitive than ever before. These alloys have been developed because the world we live in demands it. Seldom do we stop and put some thought into the machining, grinding and finishing of the said alloys until that moment of truth arrives. Panic stations! Luckily, our abrasive technology has developed at equally rapid rates. Manufacturing methods, bonding systems and mineral types have been evolving to keep up with the demands created by new modern innovative alloy introductions. At Grinding Techniques – a Tyrolit company, we are at the cutting edge of development and able to provide a solution for your abrasive requirements.

When one looks at the new range of ‘super alloys’ being developed, it has become increasingly evident that machining of these materials will be and is already a serious challenge. Grinding has proven to be one of, if not the preferred method, of shaping these alloys. Abrasive manufacturers all over the world are gearing towards the grinding, shaping and machining of these alloys with a far greater success rate over that of the machine tool bit manufacturers. New innovative products being developed have brought grinding and machining times of certain components down from 4 to 6 hours per part, to less than 24 minutes per part.

The Superflex Ceramic range of grinding tools are developed for rapid and accurate cool grinding on specialised alloy castings in excess of 700HBR. The results achieved when compared to conventional abrasive tools were almost incomparable. Grinding times on these hard materials were reduced by more than 66%, and as a result of the shortened grinding times we were able to lessen the heat being generated through friction by significant proportions with a noticeable cost saving as a result. Scrap rates as a direct result of heat cracks are now something of the past.

The ceramic range as good as it is for chrome and abrasion resistant materials does not provide the same performance level on cast iron, SG iron, manganese and steel foundries. Due to the fact that the grinding mineral offers a sharper, more aggressive grind on contact, but the bonding system employed breaks down in a different manner to that of conventional grinding wheels developed for softer materials. Selecting the incorrect tool – reduces the efficiency of the grinding tool on application and increases the cost to a point where it is just not viable to use.

So where does one begin when choosing the most appropriate tool for the job at hand? It starts by challenging yourself to achieve a more desirable result and produce a better end product, at a satisfactory cost level for the specific application.

You need to ask yourself what would you like to achieve? Faster grinding times with less of a bottleneck in your fettling bay? Lower grinding cost per component? Reduction in machine cost, or replacement cost? Better aesthetic finishing? All of them or at least a combination of the above are possible by selecting the correct abrasive type.

Grinding Techniques, a Tyrolit company, offers a comprehensive range of abrasives geared towards achieving your required optimum result. With more than 100 years of manufacturing experience behind us, we more than willing to conduct trials, assist with application optimisation, and work along-side you to tailor make a solution that attains your required results. Our comprehensive product offering uniquely qualifies us to assist in optimising your foundry requirements and making the correct tool choice.