Staying ahead of the curve with Grinding Techniques – Innovative abrasive partner

The foundry industry plays a pivotal role within global manufacturing, serving key sectors like automotive, aerospace, construction, and energy. Having undergone major transformations in recent years, due to the introduction of new metals and alloys, improved casting methods, and constant development, it still remains one of the most steady growing industries throughout the globe.

Abrasives are found in almost every foundry application ranging from, deburring to surface finishing and precision cutting. Traditionally, abrasives often faced challenges such as inconsistent results, tool wear, and high material waste, however, modern advancements have introduced specialised tools and techniques that address these issues to optimise foundry operations.

Serving this industry demands premium abrasive tools that deliver consistent performance.

Abrasives are indispensable for shaping, cleaning, and finishing applications that directly influence product quality and efficiency. Successfully meeting market demands, requires a partnership with an abrasive manufacturer that constantly evolves, develops and drives innovation to ensure only the best products are produced. As a local manufacturer, we are committed to constant research and development onsite, using only the best in raw materials, and the latest in technology. With the focus of producing a tailored custom solution, we understand the interplay between application requirements, metallurgical properties, and equipment capabilities.

Grinding Techniques part of the Tyrolit group, who has made significant strides in the foundry sector with advanced technologies, like the early adoption of glass fibre reinforcement in cutting tools, and the use of super-abrasives, are able to meet the demand of even the most stringent requirements. Both our locally made Superflex and ANDOR range, carry extensive options to deliver not only on quality and performance within these applications, but also increase overall output while delivering on the bottom line.

With a product portfolio that includes cutting discs engineered for efficient performance, delivering multiple fast cuts, to grinding wheels designed for extended durability, whilst delivering rapid stock removal in shorter working times, and fettling belts capable of handling the rigorous demands of stock removal, we pride ourselves on bringing you only the best with the perfect balance between cost, performance and longevity.

With the latest advancement of automation and digital technology into abrasive applications, robotic systems equipped with advanced abrasive tools are increasingly on the rise. These systems improve consistency, reduce human error, and enhance worker safety by minimising exposure to hazardous environments.

Additionally, smart abrasive tools embedded with sensors can monitor wear, temperature, and vibration, providing real-time feedback to optimise tool usage and maintenance. These developments not only improve productivity but also reduce operational costs over time.

In addition, hybrid abrasive tools have emerged as a promising solution for foundries handling diverse applications. By combining multiple bonding materials, such as ceramic and resin, these tools offer greater adaptability and performance across varying conditions.

While abrasive tools are becoming more advanced, foundry operators require specialised skills to maximise their effectiveness. With our expertise and the years of specialised industry experience from both Tyrolit and Grinding Techniques, we are able to offer both training and technical workshops to ensure our customers fully understand the capabilities and maintenance needs of modern abrasives, while adopting new technologies.

While the benefits of these innovations are transformative, they also come with challenges. The adoption of advanced abrasives and automated systems often requires significant investment, which can be a hurdle for smaller foundries. Additionally, ensuring compatibility between new tools and existing machinery may require customised solutions.

The future of abrasives in the foundry industry promises even more exciting advancements. Research is currently underway to develop nano-engineered abrasives with improved properties such as enhanced hardness and heat resistance. Additionally, the integration of artificial intelligence in abrasive systems could lead to smarter and more adaptive tools capable of self-optimising for specific applications. Greater customisation of abrasive solutions will also allow foundries to tackle unique challenges more effectively, enabling them to stay competitive in an increasingly demanding market.

As a key player within the industry we will provide you with a custom basket solution. Our Business Development Managers are ready to assist with any and all requirements.

Contact us today and benefit your business with the best in abrasive technology.

Grinding Techniques – Your application, Our solution

+27 11 271 6400 | [email protected] | www.grindtech.com 

The abrasive cut-off disc, commonly referred to as a chop saw, is a versatile tool used for cutting off various materials. These tools have become indispensable in both the home-and-general fabrication workshop, as well as many building sites around the world.

When paired with the correct abrasive cut-off disc, they can repetitively and quickly make cuts in mild and carbon steels, stainless steel, rebar, concrete, asphalt and other construction materials. The use of oxy-acetylene torches, plasma cutters and other such devices have become more prevalent – none of which prove to be as portable as or could cut as wide a range of materials as the humble abrasive cut-off saw.

Grinding Techniques locally manufactures the Superflex range of cut-off discs to suit various application requirements. When selecting a cut-off disc, there are a number of important points to consider. Key elements include the specific material being cut, the power rating of the machine, the speed at which the machine operates and the required accuracy and neatness of the cut.

When selecting any abrasive product, safety is paramount, and abrasive cut-off discs are not exempted.

Before making any purchases on stationary cutting discs, it is critical to ensure that the product adheres to the strictest quality standards and carry the relevant markings.

All Superflex abrasives are manufactured in accordance with OSA and ISO standards and rigorously tested to ensure compliance and safety to the highest international standards.

At the same time, it is vital that a pre-check of the product is done to ensure that it matches with the material being cut, and the machine on which it will be utilised. Most entry level chop saws are rated at 2200 to 2600 watts and duly suited to the lighter duty, thinner abrasive cut-off discs. Where applications require higher powered machines, light duty discs should be replaced with thicker, heavier duty products, as these are constructed to better suit the higher power input while operating at a safe speed.

Our Superflex range carries two light duty Industrial Steel cut-off discs for use on standard chop saw machines. The 350×2.8×25.4 AS30Q Rough Side, and the 350×3.0x25.4 AS30R. These cut-off discs are designed to provide excellent rate of cut in various steel sections, while also reducing load on the machine. The specially designed fibreglass reinforcing ensures that these discs remain safe while keeping the thickness as low as possible.

For heavier duty, higher powered machines with power ratings of 3000 watts and higher, the Superflex 350×3.6×25.4 AS30P Rough Side and 350×3.5×40 AS24R are ideal. Their grain and bond structure is designed to perform optimally under these operating conditions, making them perfectly suited to cutting off of larger, thicker sections. Using them on lower powered machines incapable of maintaining speed while under load, will potentially lead to the abrasive grain rubbing, instead of engaging into and cutting the material, effectively leading to loss of disc life.

These thicker cut-off discs also have greater inherent stability and will therefore provide a straighter cut than their thinner counterparts. It is important to remember that excessive pressure on the machine could result in distortion of the cut-off disc, and lead to skew cuts, regardless of the thickness of the disc.

In order to select either a Rough Sided or a conventional cut-off disc, it needs to be noted that Rough Sided cut-off discs have an open sided structure with internal reinforcing, tending to have less clogging of the cutting face, providing cleaner cuts with reduced burr formation on the material and lower heat generated in the material.

Rough Sided discs are typically suggested for use on materials that clog and burr more easily, such as galvanised pipes or sections, taking note that these discs have a rougher exterior, and are not designed for excessive side loads and should never be used to grind down cut sections on the disc face.

The Superflex range also boasts the 350×4.2×25.4 A24Q Rail disc. This Heavy-Duty cut-off disc is designed for use on large portable petrol cut-off saws for cutting railways and other large steel sections, only suitable for higher powered, faster machines. Updated grain technology has also seen the introduction of the 350×4.2×25.4 ZA24S Zirconia Alumina Rail disc, which greatly reduces cutting time and overall cost per cut.

Our Superflex abrasive stationary range is also available for Stainless Steel and Stone / Masonry / Non-Ferrous material applications. Sizes range from 300mm up to 500mm, with various bore sizes available.

To secure your supply, get in touch with one of our Business Development Managers:

+27 11 271 6400 | [email protected] | www.grindtech.com 

No toolbox is complete without the Superflex range of abrasives

The Evolution range – known as the “everyday abrasive”, boasts the perfect balance between cost and longevity.

Now featuring additional products, the Superflex Evolution range carries both an Aluminum Oxide, and Zirconium flap disc, segmented and continuous Diamond blades, as well as the NEW A60Q Slimline cutting disc.

Featuring fast, clean and consistent cuts, the slim design of the A60Q cutting disc delivers less heat buildup and oxidation of the material on application, with reduced burrs to rework after application.

Fully reinforced for safety, and quality tested to the same high standards as conventional discs, it produces multiple consistent cuts throughout its lifetime – suitable for cutting metal sheets, profiles, pipes, rods and solid materials.

Superflex abrasives are locally manufactured from only the best in raw materials, conforming to strict international safety standards, including OSA and EN12413.

With the latest addition of the Evolution Aluminum Oxide flap disc, the range now also extends to serving general purpose applications on steel and wood. Boasting a flexible poly-cotton backing, this disc ensures both endurance and durability.

The Superflex Evolution Diamond blade, is available in both segmented, and continuous rim – featuring brand new packaging, and an improved product, these blades are tough on concrete and exceptional on stone – the perfect addition to any toolbox.

The Segmented rim, which is generally used within the construction industry to cut brick, concrete and stone, will ultimately provide the fastest cut. Providing a faster cut, this blade is generally used for dry cutting, as the segmented rim allows for both air to flow through and cool down the blade during application, and debris to exit faster during the cut.

The Continuous rim is favoured for tile-cutting as it provides a slower, but neater cut. Suitable for wet cutting applications, it generally provides the cleanest cut.

Expand your toolroom abrasives with Superflex – join the Evolution

Available at major retailers

For more on our product range, visit www.grindtech.com | +27 11 271 6400 | [email protected]

No toolbox is complete without the Superflex range of abrasives. With application-specific products in various tiers, we cater for every industry, bringing specialised abrasive solutions to the market since 1981.

The Evolution range, also known as the “EVERYDAY abrasive”, offers the perfect balance between cost, performance, and longevity.

When it comes to cutting applications on stone, concrete, and other masonry substrates, Superflex Evolution Diamond Blades feature both excellent longevity and cutting abilities.

Available in two derivatives– The Segmented, and Continuous rim, these blades fit directly onto a normal angle grinder.

The Segmented rim, which is generally used within the construction industry to cut brick, concrete and stone, will ultimately provide the fastest cut. This blade is generally used for dry cutting, as the segmented rim allows for both air to flow through and cool down the blade during application, and debris to exit faster during the cut.

The Continuous rim is favoured for tile-cutting as it provides a slower, but much neater cut that reduces chipping to almost zero. Suitable for wet cutting applications on hard materials, such as glass, porcelain, ceramics, marble and granite.

Apart from NEW blister packaging, Superflex Evolution Diamond blades now feature improved durability and longevity due to the enhanced design achieving multiple cuts for longer.

Superflex – Durable | Dependable | Different

The Superflex Evolution range is available from Major Retailers.

For more on our range: tel: +2711 271 6400| [email protected] | www.grindtech.com

Abrasives, primarily categorised as either Bonded or Coated, are materials used to wear away or polish surfaces through friction. Bonded abrasives include cutting and grinding discs manufactured with abrasive grains embedded in a matrix of bonding materials.

It’s where Coated abrasives, such as sandpaper or sanding discs, consist of abrasive grains adhered to a specific backing material. With any application, it is crucial to understand the interaction between the abrasive product and the workpiece’s surface or substrate.

Choosing the Proper Grit and Abrasive Size

Choosing the correct product for the application is key, as it can significantly impact the quality of finish and its durability.  Abrasives include a variety of different materials ranging from Aluminium oxide, Silicon carbide and Zirconia Alumina to Diamond, each posing their own properties for effective applications on various substrates.  

In general, when considering abrasive materials, the harder the surface, the more robust the abrasive mineral should be. When it comes to grit sizes, they usually vary from low to which determines the coarseness or fineness of the abrasive. Whereas coarser grits (e.g., 40-60) are used for heavy material removal. The finer grits (e.g. 120-200) are used for finishing and polishing. 

Understanding Substrates Compatibility

For coated abrasives, there are a range of different backings, such as paper, cloth or film available. These help determine the overall flexibility and durability of the product. For rigorous applications demanding a more durable product, coated abrasives with a cloth backing is usually chosen. 

With bonded abrasives, performance and longevity of the product is determined by the type of bonding agent used, be it resin, or vitrified. Resin bonds will provide more flexibility, while vitrified bonds offer higher rigidity and durability.

Considering the type of substrate for the best possible results are also very important.
Ferrous metals like steel and iron require abrasives with a hard grain and durable bond like Aluminium oxide. These are commonly used due to their strength and longevity properties. 

For heavier grinding tasks, Zirconia alumina is ideal for offering superior cutting efficiency. It has the ability to handle high heat without breaking down. 

Solutions for Stainless Steel and Wood Substrates

For applications on Stainless steel, it is important to choose abrasives that are able to resist clogging whilst providing a clean finish. Ceramic alumina or Zirconium abrasives are well-suited for this purpose due to their self-sharpening properties and resistance to heat.  

Our Superflex range carries a variety of abrasives specifically manufactured free from iron, sulphur and chlorine designed for stainless steel to avoid contamination that could lead to corrosion.

When working on wood substrates, it is important to distinguish between soft woods, like pine and hardwoods, like oak or maple. 

Choosing Abrasive Materials for Polycarbonate, Acrylic and Wood Surfaces 

Aluminium Oxide abrasives with a lower grit size such as 60 or 80 will be more than effective for this substrate as the coarser grit removes material quickly, and it is less likely to clog when compared to finer grits.

Finer grits such as 120 or 150 is more suited to hardwoods as the finer abrasive provide a smoother finish, minimising  the risk of scratching the wood surface.

Acrylic and Polycarbonate substrates  require abrasives that minimize heat build-up and prevent melting or deformation. Silicon carbide abrasives are ideally preferred due to their sharpness and ability to cut without excessive heat generation. It is recommended to use finer grits to achieve a smooth, polished finish. 

Read More: CHOOSING THE CORRECT ABRASIVE PRODUCTS 

Abrasive Suggestions for Glass and Fibreglass Substrates 

For fiberglass substrates, abrasives with high cutting abilities and durability should be used.  

While Silicon carbide can also be effective for these applications, care should be taken to ensure that the abrasive is suitable for the specific type of fiberglass to avoid premature wear and tear.

When it comes to glass, we recommend using diamond abrasives or diamond–coated tools for applications on tempered glass, as diamond abrasives are extremely hard, which enables them to handle the toughness of tempered glass without causing chips or cracks. For annealed glass, Silicon carbide is very effective for grinding and smoothing. This offers a good balance between cutting efficiency and finish quality. 

Solutions for Stone, Brick and Concrete Surfaces

Concrete surfaces require abrasives with the ability to withstand the toughness of concrete providing effective surface preparation or grinding. This will also benefit from the use of diamond abrasives or abrasives with a high-level hardness, such as silicon carbide.

Similar to concrete, brick and stone will also be suited to diamond abrasives due to their ability to handle the abrasive nature of these materials. They offer long-lasting performance and precise results. 

Final Thoughts on Choosing the Right Abrasives

Choosing the right abrasive product for different substrates is essential for achieving efficient, high-quality results. By understanding the properties of various abrasives and their compatibility with different materials, you can select the most appropriate product for your application.  

Consider the substrate type, abrasive material, grit size, backing material and operating conditions. This will ensure optimal performance and longevity of your abrasive tools. With the right choice, you can enhance productivity, improve surface quality, and achieve professional-grade results.” 

Secure your supply today by visiting our website and contact us by email or call +27 11 271 6400

In this article we aim to emphasise the advantages of choosing the correct dressing tool for specific applications to ensure optimal performance and extended lifespan of your grinding wheels. Dressing and truing are common terms used in precision grinding applications. Although using the same tool in both instances, each application poses its own unique characteristics.

When a grinding wheel’s form or shape is no longer within desirable limits, and or no longer within the specific tolerance limits of the wheel, trueing known as a shaping process will be applied, this will bring the wheel back into proper form, or shape for its surface to run concentric to the spindle axis of the grinder or to the necessary tolerance requirements.

The Role of Dressing in Grinding Wheels Maintenance

Dressing on the other hand is a process where the wheel is reconditioned to such an extent that it’s cutting performance is once again improved. As a grinding wheels’ sharp edges wear away on application, metal particles derived from the workpiece gets loaded into the wheel. To remove these together with the dull grain, “dressing” is required to expose new sharp grains, which restores maximum performance to the wheel.

With the advancement of grain and bonding systems, optimising the overall grinding process is of utmost importance to find the perfect balance between cost and efficiency. Choosing the correct dressing tool will reduce overall wheel wear, and aid in maximum wheel performance.

Understanding Single Point Diamond Dressers and Their Applications

Dressers are available in a multitude of derivatives ranging from abrasive sticks to single point, multi point, diamond rotary and or star-shaped dressers.

Single point diamond dressers have a single diamond sintered onto a metal shank varying in different sizes from 0.25, up to 1.0 carat. To choose the correct single point dresser, one would consider the size of the grinding wheel, the smaller the wheel, the smaller the diamond, the bigger the wheel, the bigger the diamond requirement. The single point diamond dresser is positioned on the centreline of the grinding wheel and slightly offset to the left, canted between 10 to 15 degrees in the direction of the wheels rotation.

The above method aids the diamond from not digging into the grinding wheel, reducing vibration and extending dresser and wheel life. It is however to be noted that single point diamond dresser must be rotated by an eight to retain a sharp point, reducing the change for the diamond to become flat and unusable.

Read More: GRINDING TECHNIQUES SERVICING THE PRECISION GRINDING INDUSTRY

Improving Efficiency with Multi-Point Dressers

Multi point diamond dressers contain as the word implies multiple diamonds embedded into the metal matrix. This type of dresser is best used on wheels with either straight or tapered surfaces, one of the main advantages of a multi-point diamond dresser compared to that of a single point is that it doesn’t require any rotation. As the diamonds are embedded in a metal matrix they are shelf sharpening, providing longevity of up to ten times more compared to single point diamond dressers depending on the application.

Their bigger surface contact area allows for them to be used at a faster traverse speed enabling a faster dressing rate. By using a faster traverse speed, the grinding wheels’ surface is open and perfectly suited to rough grinding operations. Where a finer finish is required from the same wheel, the traverse speed should be slowed down, effectively closing the face of the wheel, making it act harder, providing a finer finish.

Exploring Star-Shaped Dressers and Dressing Sticks for Grinding Wheels

Star-shaped Dressers, make use of several hardened carbon steel wheels with a special teeth design mounted onto a metal handheld body. The tool is handheld against the grinding wheels’ surface, and as the cutter comes into contact with the grinding wheel’s surface, the cutter begins to spin and act as cutting points that fracture the abrasives grainBest suited to applications on wheels with coarse grain specifications, such as bench grinding wheels, and grinding wheels specific to pedestal grinders used in a variety of machine shops and foundry fettling bays.

Dressing sticks, are mostly manufactured from silicon carbide and pressed into a rectangular shape. Its application is a handheld operation, whereby the dressing stick is applied to a variety of grinding wheels making use of a fine grain specification. The dressing stick is rubbed along the grinding wheel’s face to remove dulled grain.

Final Thoughts

Choosing the correct dressing tool will not only improve the surface finish of a workpiece, but also its dimensional accuracy. Effectively extending the grinding wheels life, cutting ability and efficiency. By selecting the right tool, you ensure consistent performance, reduce operational downtime, and maintain precision over extended use. For more on our range of dressing tools or products on our website, contact one of our Business Development Specialists today on +27 11 271 6400.

When starting any new project, it is critically important to ensure that you choose the correct tools for the job at hand. Not only does this ease the overall application, but it also ensures the desired result is achieved as planned. 

With many diamond blades on offer in the market, each one offering different advantages over its counterparts, it is essential to know which blades are suitable for which applications. Diamond blades come in various types and configurations, each designed for specific materials and cutting environments. 

Considering a few factors such the material being cut, type of equipment being used, depth of the cut and whether the application will be wet, or dry cutting, are critical to review when selecting a suitable diamond blade, as they can significantly influence both blade life and quality of cut. The right selection ensures not only efficient work but also reduces the likelihood of blade damage or premature failure, which can be costly. 

Segmented vs Continuous Rims: Choosing the Right Diamond Blade

Superflex boasts two derivatives within the Evolution range – The Segmented, and Continuous rims. The Segmented rim, which is generally used within the construction industry to cut brick, concrete and stone, will ultimately provide the fastest cut.  

Providing a faster cut, this blade is generally used for dry cutting, as the segmented rim allows for both airs to flow through and cool down the blade during application, and debris to exit faster during the cut. 

The Continuous rim is favoured for tile cutting as it provides a much slower cut. Suitable for either wet or dry cutting applications, it generally provides the cleanest cut.

How Blade Design and Grit Influence Cutting Precision and Efficiency

Apart from this, general design of diamond blades can also have an impact on the application. Continuous rim diamond blades typically have a thinner kerf width (the width of the diamond segment) when compared to segmented, which will result in a narrower cut, reducing heat from friction, and resulting in less loss of material.  

Diamond blade manufacturers also base diamond concentration, quality, and size on the typical usage for each type. Finer diamond grit is normally for harder materials (such as glazed tiles and granite), whereas coarser diamond grit is more suitable for softer materials (such as bricks).  

Choosing the incorrect type may not only result in chipping of the workpiece, but also reduced efficiency and higher cost per cut. 

Read More: CHOOSING THE CORRECT DIAMOND BLADE WHEN CUTTING TILES

Key Factors in Diamond Blade Selection: Grit, Power and Efficiency

To ensure premium abrasives perform optimally, the machine being used, and its ‘power outage is to be considered. It is important to note that sufficient power tools still need to operate efficiently whilst under load, and that using an under-powered machine might increase the risk of the abrasives not fully reaching their full potential during an application. 

As with any choice of product, the result is key. Diamond blades are no different in this regard but staying informed of the latest technology and information around the various options within the market allows for a better-informed decision and ultimately a more successful application. 

Key Considerations for Optimal Performance and Efficiency

Selecting the right diamond blade is critical to ensuring the success of your project. By considering key factors such as material, cutting method and the power of your equipment, you can optimise both the performance and efficiency.  

Understanding the differences between segmented and continuous rim blades, as well as diamond grit variations can help you choose the ideal for your specific application. 

In Conclusion

Making an informed choice will not only improve the quality of your work but also extend the life of your tools and reduce costs in the long run. With Grinding Techniques, you can be sure you’re equipped with the best tools to get the job done right. Superflex Evolution Diamond Blades are available from Major Retailers. For more on our range, visit our website today or contact us on email or call +27 11 271 6400 to learn about diamond blades and let our team help you choose the perfect blade for your next project. 

Precision grinding is usually the application of choice when a workpiece consisting of either ferrous or non-ferrous metal, plastic or rubber is to be finished to a tight tolerance with a high degree of surface finish.

Popular grinding applications include external-and-internal cylindrical grinding, surface grinding, centreless and gear grinding, as well as tool and cutter grinding all used in various industries, like rolling steel mills, automotive and bearing industries, as well as cutlery, electronics, medical technology and tool production.

External cylindrical grinding is mostly used to grind parts with a cylindrical profile, it is used when the edge of a spinning workpiece which is rigidly supported, is required. With this application, it is essential that the workpiece is clamped with a chuck or held between two centres.

Prior to the development of high-speed precision grinders and machining processes, workpieces requiring this application would have been roughed out on a lathe before being precision ground.

External Cylindrical Grinding in Various Industries

External cylindrical grinding is used in several processes ranging from, plain cylindrical, to special cylindrical where workpieces such as camshafts and crankshafts are produced within the Automotive aftermarket industry and shafts up to five meters in length are produced within the Hydraulic cylinder industry.

With grinding wheels today being manufactured with Sintered Aluminium Oxide, achieving both roughening and finishing is possible with only one machine, where even workpieces that have been hardened, can be ground on an external cylindrical grinding machine.

Internal Cylindrical Grinding

In contrast to External cylindrical grinding, Internal cylindrical grinding is a process where the internal circumference of a cylindrical part is ground. Particularly popular in industries where jack hammers for the mining industry is ground, it is known as a process to enlarge and true, straight, tapered or form holes already machined, or hardened, into a workpiece requiring a high surface finish.

With Internal cylindrical grinding, it is of utmost importance that enough stock is left on the workpieces with long holes and thin walls, as the workpiece could get distorted during the heat treatment process.

The type of material to be ground should be carefully considered when selecting grinding wheels, as material that is hardened might require a certain specification with a fine grain size. Both external and internal cylindrical grinding are integral processes within precision grinding across various industries.

Read More: Precision Grinding with ANDOR – Innovative solutions for YOUR application

Key Applications of Surface and Tool Grinding

Surface grinding on the other hand is often misunderstood, surface grinding is used to grind surfaces with a flat, contoured, or angular surface, therefore it is primarily used on workpieces requiring a flat surface, and when a specific tolerance and surface polish is required and not only for grinding any surface regardless of its shape.

A typical application includes, manufacturing of industrial knives, where the grinding media for this application is available in wheels, segments and or cups-stones.

Another popular precision grinding application found in the aftermarket Tool and Cutter Grinding Industry, this is the sharpening of milling cutters, reamers, taps and drill bits. Although dry grinding applications are the most popular it makes grinding parts with no burn quite challenging.

Selecting the correct type of abrasive grain, grit size, hardness, structure, and bonding system for this application remains crucial. Due to its friability, white aluminium oxide grain would be perfectly suited for these applications where workpieces that have been hardened needs to be ground with no burning to the workpiece.

In Conclusion

Precision grinding plays a crucial role across various industries, offering high accuracy and surface finish for a wide range of materials and applications. To meet all of the above process demands, premium abrasive grinding wheels are required. Our ANDOR range carries a variety of solutions to all these and more precision grinding applications. For a custom abrasive solution, visit our website or contact one of our Application Specialists today.

Making the correct abrasive grain choice is not just a matter of preference but a strategic decision that can significantly influence the entire metalworking process essentially enhancing the efficiency, quality, and cost-effectiveness of the overall foundry operations.

Abrasives used within the Foundry Industry require therefore careful selection of the right grain and bonds. With the correct abrasives, foundries can achieve higher productivity, reduced cycle times, and lower overall costs. The increased longevity of the abrasive products also means less frequent replacements, contributing to labour cost saving and waste reduction.

With abrasives being the primary tool for grinding, cutting, and finishing of metal castings, the type of abrasive grain, its size, and the way it is bonded within the product are critical factors that influence the performance of these precision tools.

Stay Ahead with Grinding Techniques

With Grinding Techniques’ products keeping trend with global market tendencies, foundries can be assured to stay ahead of the curve, by adopting and incorporating the new grain technology on offer.

The most common abrasive grains, each suited to specific material and application, include Aluminum Oxide, Silicon Carbide, Zirconia Alumina, Ceramic Alumina, and Diamond. Aluminum Oxide, known for its durability and versatility, make it suitable for a wide range of materials, including metals and wood, where Silicon Carbide, being a harder grain, is more preferred for high-speed applications involving glass, plastic, and rubber.

For rough grinding tasks on metals like stainless steel and cast iron, Zirconia Alumina is the grain of choice, where Ceramic grains represents the latest in abrasive technology, developed from engineered-shaped grains. It is designed to cut faster and remove more material as it offers sharpness and longevity. For applications on extremely hard metals like stone and concrete, Diamond is the preferred option.

Read More: SUPERFLEX NON-WOVEN ABRASIVE RANGE

Optimised Abrasive Grains for Foundry Industry Needs

By tailoring the size, shape, and composition of grains, one can create abrasives that are optimised for precision tasks. This level of customisation not only improves the quality of the finished product but also reduces the time and effort required for finishing processes and as an added benefit they also enhance operator comfort and safety.

Another critical factor to consider when choosing abrasive grain, is the integration of digital technologies in the Foundry Industry. Through data analytics and machine monitoring, predictions on potential performance of different grains under various conditions can be made, leading to more informed decisions.

A last vital point for discussion is the importance of regulatory compliance and adherence to industry standards as this underscores the need for high-quality abrasive products. High-quality abrasive products that adhere to the required safety and performance standards, are crucial for the reputation and reliability of any foundry operation. Grinding Techniques’ products conforms to all required standards and therefore are suitable for any foundry application.

Final Thoughts

We are continually in pursuit of optimal grain selection for our product manufacturing to ensure that your foundry remain at the forefront of innovation, delivering high-quality castings while maximising productivity and minimising environmental impact. Grinding Techniques is committed to staying ahead of global market trends, offering a range of high-quality abrasives.

By tailoring abrasive grains for precision tasks and integrating digital technologies, Grinding Techniques ensures optimal performance, quality, and safety in every product.

Partner with us today for optimum application solutions.

Visit our website to learn more about how Grinding Techniques can support your foundry needs

For more information: +27 11 271 6400 | Email us |

As a local manufacturer of premium abrasives, we are well aware of the many challenges the mining industry faces. With our solution-driven approach, we are perfectly positioned to assist in the improvement of safety and operational processes. This helps with the perfect balance between quality and cost.

Knowing that the safety of workers is paramount to applications involving abrasives. We are a proudly oSa-certified manufacturer, which puts us at the top of preferred abrasive suppliers.

Mining Industry Specifications

Specific to applications within the mining sector, we developed the first ever Type 28 dual purpose cutting and grinding disc. The Superflex Cut Grind. Designed and manufactured to safely operate as an effective cutting and light angle grinding disc. This is primarily used on back grinding of welds, yet also suitable for blending and under cutting repair work.

With safety as one of our core priorities, this disc was designed with the intention of replacing the application of using a conventional cutting disc to grind and deburr materials – a dangerous application often leading to potential breakages with possible injuries on application.

As the Superflex Cut-Grind disc reduces a two-step process to only one, less disc changes are required. This effectively increases efficiency, whilst reducing down-time. With our custom product solutions, we also offer full operator training to ensure maximum output and safety on application.

Our Range of Products

Apart from the Superflex Cut Grind, our comprehensive abrasive range includes various products suited to mining-based applications from cutting and grinding discs, to precision grinding wheels and finishing products. For high alloy and stainless steels, we offer a range of Zirconia Alumina and Ceramic abrasives. These have specifically been developed to provide more efficient results, as these steels are used more often in mines due to their ability to resist corrosion, therefore using abrasives that are free from contaminants are key for these types of steel.

Final Thoughts

Grinding applications are critical to the mining industry, impacting both the economic viability and the environmental impact of mining projects. As the sector evolves, embracing new technology and sustainable practices will be critical to satisfying the growing worldwide demand for minerals. Furthermore, this is minimising environmental consequences. For more information on solutions and products customised for the Mining Industry, please contact us: +27 11 271 6400| Email | Grinding Techniques

The abrasives market is a complex one, especially considering the vast range of cutting and grinding discs available for specific applications. At the same time, this complex mix of products can be easily navigated if asking the right questions.

What makes a cutting disc suitable for a specific application? When do we use what product for a specific material type?  How do I know this product is safe? And what happens if I use these products for anything other than its intended purpose and how much of a difference does this make? 

When it comes to working with hand tools for abrasive discs, powered or manual, safety protocols should be the starting point. Before using any abrasive disc, the label should be read, and a visual inspection of the abrasive should be done to establish if it is suitable for use.  

Understanding Safety Certifications on Abrasive Product Labels 

Certified abrasive products carry the international OSA mark (Organisation for Safety of Abrasives) on their label, having fulfilled very strict measures, ensuring operator safety and traceability back to the manufacturer of the product, providing peace of mind. If the label also displays the EN and ISO marks, it further indicates that the product is manufactured according to local and or international standards.  

Guidelines for Safe and Effective Use of Abrasive Discs 

Finding a suitable abrasive product is quite easy as both material application and application type like angle grinding or free hand cutting, is indicated on the disc label. It is important to use abrasive discs only for their intended purpose. Cutting discs for instance, are designed to be used perpendicular to the surface and are not intended for grinding. Deviation from the correct usage may result in product failure and may cause harm to the operator or others. High quality, premium abrasives manufactured to the above standards are engineered to ensure safety, however incorrect usage of the product can still cause failure of the product and or harm to the operator.   

Although material application is usually clearly marked, it is important to note when a disc label is marked for “Steel” or “Metal” that it is suitable for “ferrous metals” and not ideal for “non-ferrous metals”.  Aluminium, being a non-ferrous metal, has very different characteristics to mild or normal carbon steels. Using a steel cutting disc on Aluminium will result in the edge of the disc becoming clogged and heating up, causing stress and possible disc failure and breakage. Another important factor to consider is material contamination, especially when working with Stainless Steel and Aluminium. The label should identify a product as being suitable for this material but should also indicate that it is contaminant free.   

Abrasive cutting discs are manufactured using Aluminium Oxide, Silicon Carbide, Zirconium or Ceramic grains where each grain type suites a specific material application and if used incorrectly, may be completely ineffective or dangerous. 

Key Considerations for Selecting and Using Abrasive Discs Safely 

The standard range of products may contain normal manufacturing additives like Iron, Sulphur, and Chlorine, which can cause unwanted oxidation and “rusting” in both Stainless Steel and Aluminium. If working with multiple materials, great care should be taken to not use the same disc on all materials – either use one disc per material or move from Stainless Steel to mild steel to avoid cross contamination. 

 Another important factor on abrasive disc labels to consider though often overlooked, are the safety pictograms displaying the required PPE (Personal Protective Equipment) like safety goggles, ear and eye protection as well as gloves to be worn when using these products. 

In any application, when in doubt, we recommend you contact the manufacturer for guidance on making the correct choice when it comes to abrasives. 

Courtesy of Grinding Techniques | +27 11 271 6400 | [email protected] | www.grindtech.com  

The cost of docking a vessel or ship for repairs is extremely expensive. Not only are the docking (layup) fees to be considered, but the cost of qualified repair staff along with the various other consumable costs, and the potential loss of income is something to be noted, therefore a multitude of criteria must be considered before deciding to dock a vessel for repairs. 

There are however several reasons why a ship would be docked for building maintenance, a specific reason is that ships have anti fouling paint to reduce the number of algae and barnacles that attach themselves to the vessel. Over time the anti-fouling efficacy is reduced, and it must be removed and repainted. 

Local Manufacturer: Grinding Techniques Pride

Being a proud local manufacturer and supplier of specialised abrasive products, we can offer a wide range of cutting and grinding tools for almost every kind of application – actively, objectively, and reliably. When choosing abrasives for a vessel at hand requiring maintenance, it is important to obtain the best value for money and minimise the amount of time spent on each operation to return the vessel back to service in the shortest time possible. 

Learn more: Grinding Techniques Cutting Products 

Maintenance starts with cleaning  

The Superflex 115×22.23mm rough cleaning disc will quickly and efficiently remove algae and barnacles from the hull with little to no stock removal from the original base material. 

Once this operation is complete, our range of Velcro discs – available in various grits will remove and sand down any remaining anti fouling paint left on the surface of the hull, ensuring the surface is prepared and ready for a fresh coat of anti-fouling paint to be sprayed on in no time. 

Steel hulls can and will inevitably become damaged and will rust during its operational life. For severe rust, our range of Superflex flap discs can remove the rust quickly and efficiently. This will ensure that the surface is correctly prepared for further operations.  

Where there has been severe damage to the steel hull and a portion of the metal must be removed to weld new metal replacement plates in, our full range of Superflex 115mm to 230mm steel cutting discs (dependent on the thickness of the material) may be utilised to efficiently cut away the damaged portion.  

Once the damaged section has been cut out, our Superflex range of steel grinding discs will quickly and efficiently remove any burrs and prepare the hull for the new plate to be welded into place. Our grinding discs or flap disc range are ready to clean up the weld and blend it into the rest of the material. 

Building Maintenance Procedure 

For damaged aluminium hulls, the same procedure of preparation on steel hulls will be followed except the abrasives used would be our Superflex Non-Ferrous range specifically designed for use on aluminium.   

To cut out the damaged aluminium portion, our range of Superflex aluminium 115mm to 230mm cutting discs will be used. These discs are specifically designed to cut aluminium without contaminating the metal. Our Superflex line of Premium Non-Ferrous flap discs is used to effectively integrate the weld once the plate has been welded into position. Once more, velcro discs can be used to even out the surface before painting.  

Final Thoughts on Sea Vessels Maintenance 

It is always important to ensure your required abrasives are task specific to fully take benefit of the product optimisation to obtain value for money. Contact us for the latest innovation in specialised abrasives. Training and technical assistance is available from our product specialists who are ready to provide solutions to all your questions and processing issues. 

Tel: +27 11 271 6400 | [email protected] | www.grindtech.com 

We pride ourselves in bringing premium abrasives to the market and delivering only the best since 1981. Our latest range includes Non-Woven Abrasives, composed of abrasive grains that are fused to a three-dimensional support of nylon fibres. The abrasive types can range from silicon carbide to aluminum oxide or ceramic alumina.

Besides providing a consistent finish throughout the product’s lifetime, Non-Woven significantly reduces steps in achieving the perfect finish.

Used wet or dry, they enable the user to achieve a consistent, uniform finish, and conformability to irregular surfaces, with minimal material removal, smearing and discoloration of the workpiece. Their open-mesh construction makes them waterproof, rinseable, and resilient.

Advantages of Non-Woven Abrasives for Surface Finishing

Superflex Non-Woven abrasives are available in a range of derivates, with different sizes and materials to suit various applications.

Non-Woven hand pads and rolls are mainly used for cleaning and processing surfaces using orbital sanders or hand-guided grinding. A wide range of specifications offer the user a variety of surface finishing options. The range extends from coarse specifications for cleaning weld seams through to very-fine polishing applications. A consistent finish with proven longevity is guaranteed thanks to the abrasive grain that is impregnated into the entire fleece of the product and not only located on the surface.

Product Matches and Applications

Flexibility is also ensured by the abrasive fabric that adapts perfectly to the geometry of the workpiece surface.

Should your application require a portable power tool to achieve your desirable finish more timeously, numerous non-woven products suitable for a 115mm right angle grinder are available. This product offering includes but is not limited to Superflex Non-Woven Flap discs, Premium Pre-Polish and Polishing discs, as well as Rough Cleaning discs.

Step one in surface preparation usually involves cleaning and removing of imperfections like rust, excess paint, and other coatings.

Read More: CHOOSING THE CORRECT ABRASIVE PRODUCTS 

Cleaning and Removing Imperfections with Superflex Rough Cleaning Discs

The Superflex Rough Cleaning disc constructed from highly porous nylon fibers, and evenly treated with aggressive abrasives, is able to stand up to any challenge. Load and smear resistant, it offers guaranteed longevity with an even scratch pattern, and low heat generation, making it suitable for rust, paint, and varnish removal with the least possible effort.

Removing or blending rough scratch marks can be achieved with the Superflex Non-Woven Flap disc range. Available in coarse, medium and fine, the multi-dimensional flap design reduces clogging and prevents unwanted material discoloration.

Surface Preparation for Polishing

To prepare surfaces for polishing, you require a sturdy, high quality product. The Superflex Premium Pre-Polish unitised disc consists of several layers of abrasive fabric ensuring longevity and sturdiness. This allows the disc also to be used for smaller deburring jobs. The ideal operating speed for non-woven abrasive products are typically 60% of the total speed of a 115mm angle grinder but the product has been developed to achieve good results even on non-adjustable speed angle grinders.

The initial polishing application can be concluded with the Superflex Premium Polishing Disc. Constructed from highly flexible flaps for optimal heat distribution and cool grinding it avoids undesired discoloration, when used in conjunction with a polishing paste to create a perfect mirror finish.

In Conclusion 

At Grinding Techniques, we take pride in delivering high-quality Superflex abrasives that meet the diverse needs of our customers. Our Non-Woven Abrasive range is designed to provide exceptional performance, durability and consistency across various applications, ensuring a superior finish every time.  

Whether you’re cleaning, blending, or polishing, Superflex products offer the reliability you need for any project. The Superflex Non-Woven range is available from major retailers or for more details on our Superflex range and to find the ideal solution for your specific requirements, visit our website or email us today. 

Abrasives are used in various cutting, grinding, and polishing applications, and usually form part of a process to produce some kind of finished product.

At Grinding Techniques choosing the correct mineral is essential in producing premium quality abrasives. For centuries, minerals have been an essential part of the industrial world, available in many forms, including grains, powders, and bars.

Popular minerals used, include Aluminium Oxide, Silicon Carbide, Zirconia Alumina and Ceramic, with Aluminium Oxide as the most commonly used abrasive mineral. Its composition is hard and durable making it suitable for grinding and cutting applications of many materials, including steel, ceramics, and various other materials.

For ferrous metals like stainless steels and other high temperature alloys, a synthetic mineral- Zirconia Alumina is more suited. Zirconia Alumina carries self-sharpening properties, making it an excellent choice for abrasives that need to produce high and fast stock removal on application.

A synthetic mineral with a hardness similar to Aluminium Oxide but with a much better heat resistance, is Ceramic Alumina, one of the latest innovations in grain technology. Due to its fast-cutting rate and self-sharpening properties, it is known as one of the premium minerals, making it ideal for applications on heat sensitive metals, hard metals and alloys. Abrasives manufactured with Ceramic grain will deliver the ultimate in performance, with an aggressive, consistent cut under moderate to high pressure that provides extremely consistent stock removal.
This high-performing grain features very small fracture planes which allow each grain to constantly re-sharpen as is wears away, providing fast cutting action throughout its usable life. They provide the best in longevity and produce the highest cut rate of all when it comes to abrasives.

Ceramic grain is known as a manufactured or artificial abrasive mineral whereas Emery and Garnet are examples of natural abrasives that is found in nature. Artificial abrasives are produced scientifically through various processes, creating a newest technologically advanced mineral with specific qualities that natural minerals do not have.

A chemical procedure of creating a colloidal solution referred to as sol is used. This solution basically contains tiny particles of Aluminium Oxide in a liquid medium. For easy reference one can think of caramelised sugar. In its natural form sugar has fine granules, but once mixed with water it becomes a liquid-like structure that still contains all the tiny granules.
Ceramic Alumina is a result of the sol-gel process which is created by particles of Aluminium Oxide in the sol mixture. The mixture is then dried under controlled temperatures resulting in the mineral releasing from the bonding agent.

The final step in creating ceramic abrasive grain is the sintering process. Heat treatment causes the powdered grains to shrink making them stronger and denser.

Ceramic grain is a friable abrasive, which allows it to fracture continuously when exposed to heat and pressure in the grinding process, continuously exposing new and sharp cutting edges throughout its lifetime. This ensures that a very consistent metal removal rate and surface finish is achieved over longer periods of time.

Should a cutting-or-grinding application involve exotic materials such as superalloys or stainless-steel, Grinding Techniques range of ceramic abrasives is sure to outperform most other abrasive minerals. Due to its self-sharpening ability and severe toughness, ceramic grains will not dull as quickly as other conversional grains, and due to the fast-cutting action of ceramic grains, the material removed is far superior to any other conventional abrasive grain in the same amount of time.

Other minerals used in the manufacturing of abrasives, include Silicon Carbide (SIC), a hard and brittle mineral, particularly suited to applications on non-ferrous metals. Known as the hardest natural mineral, and available in various forms, Diamond is used for cutting and grinding applications on very hard materials such as glass and ceramics.

Similar in hardness to Diamond, is Cubic boron nitride (CBN), a synthetic mineral used in abrasives for applications on hard materials like steel and ceramics, very popular for applications in the automotive, aerospace and metalworking industries.

Whatever abrasive is manufactured, the choice of abrasive mineral always depends on the workpiece material, desired finish, and the specific application.

As technology advances, Grinding Techniques utilises the latest in mineral and abrasive formulations specifically developed to meet the changing needs of industries.

At the cutting edge of technology, Grinding Techniques only use the best in raw materials, when manufacturing abrasives. Numerous parameters have been defined with a view to enhance production and is substantiated by quality insurance measures after every manufacturing step for each product. All our products are manufactured in accordance with ISO standards, and we continually strive to consistently meet and exceed maximum standards to ensure compliance with strict customer requirements.

For a custom solution to your application, contact one of our Application Specialists.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

The metals casting, or foundry operation is an amazing and intriguing process where abrasives play a very important role throughout the entire foundry process.

Although the focus may have shifted from casting bells and cannon barrels to products that influence our daily lives like the engine block in your vehicle to the impeller in the pump at the water purification plant supplying water to your city or town right to the gears and components driving the wind turbines powering our homes….

With processes becoming more mechanised and controlled, throughput and quality remains the most critical elements in the foundry process, although the fundamentals of creating a masterpiece in metal has for the most part, remained unchanged. The foundry process is started with a design concept and created from an engineering need for a metal casting, be it sand moulded, die cast, investment or spun (centrifugal) cast.

Based on the design and type of casting method selected, tooling in the form of a pattern may need to be manufactured. These patterns are mostly made from wood, “housing” the sand, and resembling the positive impression of the casting as well as any cores that may be required. Abrasive solutions used in this process include coated abrasives in sheets, rolls and discs, for primary and secondary finishing of wooden and metal parts.

Grinding Techniques offer a complete abrasive basket that caters for all the Foundry applications and more.

Once the pattern and its various components have been completed, the moulding process will follow. In a foundry, where the pattern is filled with sand, cores are placed for funnels and channels in order to direct the flow of molten metal into the mould.

Following the sand process, is possibly one of the most dangerous, but also most exciting part of the process – the Melt.

Metal is added to a furnace and melted down to liquid form making it pourable. Included in this melt can be scrap metal, raw virgin metals, and or a combination of both, creating the desired alloying materials that may be required. The melting process also provides an opportunity to remove any contaminants in the mix. When using scrap metal in the melting process it is vitally important to use high quality, fit-for-purpose abrasive cutting discs for chopping metal scraps to eliminate some of the contaminants, before melting. It is equally important to select metal specific abrasive products to eliminate any potential contamination (such as processing Aluminium scraps with products that contain ferrous contaminants). Once the metal has reached the desired melt stage and has been tested for chemical make-up and impurities, the molten metal can be poured. This is when the moulds are filled with the glowing hot metal and allowed to cool.
Depending on the type of metal and the size of the casting, the cooling period can range from a few minutes to several days. Once sufficiently cooled and solidified, the fresh castings will be removed or ejected from their moulds and potentially shaken to remove all the remaining sand or other moulding materials. One such technique for initial cleaning is shot blasting. At this time, the sprues, gates, and risers can either be broken off or cut off with abrasive cutting discs. Depending on the size, either angle grinders or larger, engine driven machines can be used with cut-off discs to remove the excess. Rough grinding of any burnt-on sand can also be done by using a specialist angle grinding discs. The Superflex and Andor range of products boasts an extensive range suitable to any cutting or grinding application.

Following the initial cleaning process the casting now needs to be fettled for further processing. Where large amounts of material need to be removed, resin bonded snagging wheels are the industry standard. Depending on the metal cast, these are manufactured with a number of abrasive grains. Newer technology Ceramic grains are proving to be the premium go to product as their stock removal rate is substantially higher, while keeping the casting much cooler. Smaller areas of metal removal can be conducted by utilising a handheld abrasive angle grinding discs, also available in various grit and grain derivatives depending on the metal and application. For very small or hard to reach areas, we offer various shapes and sizes of abrasive mounted points and tungsten carbide burrs.

The next phase, checking and inspection allows for visual and or x-ray inspections, die-penetration tests (especially on heat sensitive metals) and other non-destructive tests. Castings are also measured for accuracy and selective destructive testing to check may be conducted for internal porosity, inclusions and or shrinkage dependent on the requirement.

Not all castings are finalised at the rough stage though, some castings require further machining to achieve the desired result. Milling and turning can be done to extreme tight tolerances on CNC machines. Some components that require an abrasive finishing, such as automotive crank shafts must be ground and polished, first with a vitrified bonded abrasive grinding wheel and then with coated abrasive belts.

Cylindrical components can be internally and or externally ground with various sizes, grades, and grits of abrasive grinding wheels. Large surfaces that need to be absolutely flat can be surface ground with abrasive wheels, cups or segments. These abrasive products are made from a range of conventional (Aluminium Oxide, Zirconium Alumina, Ceramic) and super (diamond, CBN) abrasives based on the application and end product requirement. Non-woven and mounted abrasives are available for applications requiring finer, more precise finishes, and where smoothness to the final finish is imperative, polishing points are also available for super-finishing of dies.

Our abrasive basket offers complete solutions to all Foundry markets. Our products are Locally manufactured with only the best raw materials, for maximum output, we offer the perfect balance between cost and performance.

With Superior products, Specialist advice and excellent service and stock levels, trusting Grinding Techniques in YOUR foundry process will make the difference.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

When it comes to choosing the correct abrasives for your hand tools, it is important to know your application, and the desired results you would like to achieve.

Not only will the correct abrasive ensure the longevity of your hand tool, but it will also result in a high performing application and successful completion of any job.

One of the most important factors to consider when it comes to abrasives, is the type of material that will be used for the application. imperative to use the correct abrasive
The abrasive market carries a wide range of products specifically manufactured for applications on both ferrous and non-ferrous metals, where it is important to note that manufacturers will always indicate the suitable material on the packaging labels of their products.

This information is of great value to ensure the right abrasive is used on the right material to avoid contamination during application which can easily occur when using the same abrasives on multiple materials.

A common misconception is that Stainless Steel cannot rust. The same is often true for Aluminum. While the actual oxidation process is different to “normal” steels, these metals can still oxidise (rust) if not handled and processed correctly. With Stainless Steels, normal oxidation creates a thin barrier or film like layer on the surface, called Chromium oxide. Unlike mild Steel rusting, the Chromium oxide layer sticks to the metal, thereby protecting it. If this layer is stripped off, the metal will rust. High quality grade Stainless Steel, with a higher Chromium content will have better protection from this unwanted oxidation. Abrasives suited for Stainless Steel are manufactured free from Iron, Sulphur, and Chlorine to ensure a contamination-free application. To avoid carbon contamination which causes rusting with moisture exposure, it is suggested that a new disc is used when starting an application on Stainless Steel after working on Mild or Cast steels. Non-ferrous metals like Copper and Aluminum, which are softer but harder to grind require abrasives that will not burn, contaminate, or discolor the material. The most common stumbling block when working with these materials, is clogging of the disc that will cause the disc to glaze and stop grinding and or cutting.

Establishing the right abrasive for the intended application is another important factor to consider. With so many available options, it is important to distinguish between the results delivered by various products.

If your application involves abrasive cutting just to separate material, a normal conventional cutting disc could be the obvious choice, but if you are looking to have reduced material wastage, less burr formation, and more cuts, a slimline or thin cutting disc ranging with a thickness between 1-and-2mm would be the best choice.

For fast stock removal applications, the general choice has always been abrasive grinding discs. If your end-product will be painted, coated, or polished it generally requires a smoother finish, a flap disc might be the best. Available in two types and different grits, they can be used for a range of applications. The Type 27, also known as flat, is ideal for blending, smoothing, and finishing while the Type 29 has a more conical appearance offering a greater contact area, making it perfect for aggressive stock removal.

Another popular application with hand tools, is sanding. Random Orbital Sanders, Sheet Orbital Sanders, Detail Sanders, and Belt Sanders are some of the most used power sanders. A wide range of abrasive sanding discs and sheets are available in different grits to allow for applications ranging from stock, paint, and rust removal to finishing and blending. Considering all these factors when it comes to choosing abrasives for your hand tools, it is also important to note the precautionary safety measures that need to be actioned when working with abrasives.

Manufacturers will always indicate what type of PPE (Personal Protective Equipment) to wear during applications to ensure maximum safety to the operator and a safe operation.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

Bonding systems play a critical role in the performance of precision abrasives and can be seen as the “glue” that keeps everything together.

A high-quality bonding system holds the grain in place up to the optimum point where the grain is held just long enough for it to get blunt, and then to release the dull grain, in order to expose new sharp grains to continue with the cutting operation. A poor bonding system, however will release grain too early during operation which is also known as premature grain shedding, however where a bonding system holds the grain in place for too long, it will start glazing and eventually burn the material, resulting in an increase in dressing cycles between grinding operations, leading to a rise in “lost time and inventory on grinding media”.

Two of the most popular bond systems – Vitrified and Resinoid products, can be distinguished with the letter V for Vitrified, and the letter B, for Resinoid as part of the product specification.

With both bonds being equally suitable for various applications, each one has certain characteristics that sets it apart from the other.

A vitrified bond is constructed from different types of clay and grains and are fired in a kiln at temperatures typically above 1250 degree Celsius. During this firing operation the clay or feldspar bonds with the grains around it. During the cooling process, each grain is surrounded by a glass like material which strengthens the bond and adds to the wheels’ overall rigidness. With these characteristics a Vitrified precision bonded wheel is perfect for applications requiring high stock removal where precision tolerances are required.

These wheels are often referred to as glass like in nature, as they are not able to handle any shocks or blows, compared to a Resin bonded wheel which are more rigid and resistant to shocks or blows.
Although not as rigid, Vitrified bonded wheels can be stored indefinitely, as they are not affected by water, or variations in temperature, while Resin bonded wheels are affected by alkali, humidity, and extreme weather conditions, resulting in deterioration of the bond over time.

Resin bonded systems are constructed from Phenolic resins and different types of fillers which gives it its characteristics. It is cured in ovens between 150 to 200 degrees Celsius, making it tougher but less rigid than a Vitrified bond, and suitable for precision grinding applications running at high speeds, necessitating high stock removal.

While Vitrified bonds break away under pressure during application, Resin bonds require heat to break away.

In some cases, when insufficient pressure is applied during operation, Vitrified bonds will clog, as the bond cannot break away to expose new sharp grain at the optimum point on application. This can easily be rectified by increasing the pressure or infeed rate during the grinding operation.

When Resin bonded precision wheels are exposed to too much heat during operation, the bond system will break away too rapidly at the point of contact. To rectify this, coolant can be increased to keep both the workpiece and grinding wheel as cool as possible. It is of utmost importance to maintain any coolant when the acidity level creeps up, as a too high acidity level will attack the bonding system, causing it to break away prematurely. Cleaning out the whole coolant system and replacing it with a mixture at the correct percentages will alleviate this during application.

To ensure precision grinding applications are served with the best in bonding systems, it is important to partner with a supplier that understands these factors.

Grinding Techniques have been locally manufacturing Andor precision abrasives for over 40 years. With our Research and Development team on site, we are constantly innovating and testing our products to ensure that we stay at the forefront of cutting edge abrasives.

Contact our Application Specialists today for a bespoke solution to your Precision grinding needs.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

Grinding Techniques carry an extensive abrasive range for surface preparation that will turn anyone into an expert.

After completing various sections of welding metal together, the next step is achieving a seamless finish.

Blending welds is the action of combining two metal pieces together through welding and the grinding down of the weld to produce no visible seam.

Before welding can commence, the workpiece needs to be cleaned to remove any rust or mill scale that has formed. For this application, the Superflex rough cleaning, or non-woven flap disc is ideal. Once the cleaning process is completed you can determine the type of weld that is required.

2 Types of welds can be distinguished. MIG welding, also known as Gas Metal Arc Welding and TIG welding, known as Tungsten Inert Gas Welding. Where MIG welding is known to be a low cost yet highly productive method of welding, and mostly used on common metals like Carbon Steel and Alloys, TIG welding is a more precise form of welding and requires a bit more skill, as it results in a neater and smaller weld.

The choice of weld will be dependent on the required finish, which is determined by the original material of the workpiece. Carbon steel is almost always painted after welding, where Stainless steel usually requires a polished finish. If working on Carbon steel, not all welds need to be removed, as the seam will not always be visible. Stainless steel, like elevator panels, or handrails on the other hand requires a highly refined finish to disguise scratches.

When preparing to blend a weld, it is important to ensure that you are working with a clean, good weld, free from air bubbles or porosity. There should also be no undercut for example edges that doesn’t intrude or fold into the surface of the material.

The Superflex range consists of different product options when it comes to blending weld applications. Removing the weld can quickly be accomplished with our AS30R Professional grinding disc.
We recommend, a criss-cross motion to knock down the high spots when grinding, as you will remove stock quicker and easier without damaging the workpiece around the weld.

It is important to refrain from too much pressure when using a grinding disc, as you wouldn’t want to grind into the weld causing damage that could potentially weaken the weld leading to it needing to be redone. In some cases, a used grinding disc might offer the perfect solution, as it will be less aggressive on application. It is important to note that the final required blend will require further rework with a finer grit abrasive product after grinding.

If opting to use only one product, the Flap disc, is ideal to remove both the weld and produce the final blend.

As a third option to blend welds, Superflex Fibre Discs can be used. A P80 grit used at a really low grinding angle of about 45 degrees, will blend the weld perfectly. Once satisfied with the finish, you can use a finer grit fibre disc, either P120 or P150, to remove the scratch marks either . Take care not to use excessive pressure during this application.

The surface is now perfectly prepared for painting, however if a mirror finish is required, we suggest using a Superflex Non-woven Medium Flap disc followed by a Superflex Non-woven Fine Flap disc.

Whatever your requirement when it comes to abrasive products, we have you covered.

Contact us today for a bespoke solution to all your application needs.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

Mounted points are always in high demand when precise results are required on difficult-to-access areas. Mounted points are used in conjunction with Straight grinders or Die grinders as it is commonly known. These power tools are hand-held and used for grinding, sanding, honing, deburring, or machining of material. The name stems from one of their earliest applications; tool and die work, where they are used to create the precise contours of dies and molds. Their versatile application, make them a popular tool.

When it comes to mounted points, they are very small vitrified, or resin bonded abrasive points with a ball, point, cone, cylinder, or bullet shape. Mounted on a pin or mandrel to suit a Die grinder.

Superflex carries an extensive mounted point range available in A, B and W shapes with 3mm and 6mm spindle (shaft) diameters. Our range offers both resin and vitrified bonded variants in different specifications, dependent on what your applications and results require. Our resin and vitrified bonded points offer you solutions for the highest quality requirements. Some of the wide range applications require ceramic points that strike a perfect balance in terms of chip performance, surface finish and longevity. Ceramic points are often used in foundries and mold making. For fine machining, our range also includes elastic and polishing points tailored to your needs.

To best achieve your result in the most cost-effective way, a few factors need to be considered when selecting the correct mounted point for your application. The abrasive grain type, grain size, bond type and performance parameters for the application would be all key factors to success.

Mounted points differ in terms of abrasive grain type and abrasive grain size. Different abrasive grain types include Aluminium oxide, Ceramic, Silicon carbide and Alumina-zirconia. Abrasive grain size is usually specified according to FEPA standards. The three main performance specifications for mounted points and cones are rotary speed, shank diameter, or bore inner diameter (ID) and outer diameter (OD). Rotary speed is the maximum speed recommended by the mounted point manufacturer. The bore is the ID of the center mount of the abrasive product and is used to secure the abrasive product onto a spindle or mandrel. The shank diameter is the OD of the pin or shaft of the mounted point or wheel. When selecting mounted points, the shape and OD of the product should also be considered.

When looking at vitrified bonded mounted points the Superflex range of Aluminium oxide, ruby mounted points offer a coarser grit which can break down rapidly – Ideal for cutting and removing metal and best suited for steels and cast steels. This specification works well on cast iron, hardened and tempered steels, as well as welding seams on alloyed and tool steels. The finer Aluminium oxide pink range of Superflex mounted points is a hard stone that retains its shape and leaves a fine surface finish – Best suited to steels and cast steel.
Silicon Carbide mounted points are ideal for Cast iron, Non-ferrous steel, Non-metallic material, brittle and hard Carbide, glass, gem, and stone grinding, or honing. Both green and black Silicon carbide variants are available under the Superflex range.

Ceramic vitrified and resin bonded mounted points are the best available technology within the Superflex range. These mounted points are the most versatile choice for high volume foundry operations. The unique, engineered Ceramic grain shape combined with the latest technology bond type provides the highest metal removal rate with a longer product life span compared to Aluminium oxide and Silicon carbide grain type products. With a much cooler cut and preventing loading, Ceramic mounted points are ideal for deburring, blending, and finishing whilst creating a very uniform finish.

Despite their small size, mounted points should be used with all the safety precautions recommended for other types of abrasive grinding wheels. Each point should be inspected before use to make sure that the spindle has not been bent or the point damaged. When mounting, the spindle should be inserted into the collet as far as possible. The pressure exerted in the grinding operation should not be excessive. Mounted points should be operated with the recommended speed to achieve efficient grinding action. The factors that affect the maximum safe operating speed of a particular size wheel include.

• The size and shape of the mounted point
• The overhang (distance that the wheel is extended from the collet)
• The diameter of the spindle on which the wheel is mounted
• The condition of the grinder and it’s collet.

The use of mounted points can produce dust. Take normal precautions to avoid exposure. Always wear face protection. It is good practice when operating portable grinders to hold the grinder down and away from the operator until full operating speed is attained and it is determined that the mounted point is properly mounted and running smoothly. Do not operate a mounted point which is not properly mounted and running true. If excessive vibration is felt, stop the grinder immediately and do not resume grinding until the cause is found and corrected.
As local manufacturer, Grinding Techniques is committed to deliver premium quality products to the market and provide a specialised abrasive solution for your application.
Contact our Business Development Team for more information on our products or for a bespoke solution for your business application.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

When it comes to Precision grinding, chatter marks can pose a real challenge, especially with the pressure of meeting production deadlines. This problem is typically only identified when products get to the QC stage for quality inspection, and parts have already been ground within the required tolerance. Identifying the problem at this stage of production leads to unnecessary costs as parts usually must be scrapped or reworked.

As common as this scenario is, it is paramount to correct the problem in avoidance of incurring extra costs. With over 40 years of experience in local manufacturing of specialised abrasives, we at Grinding Techniques, understand both the cost, and other implications of this phenomena. Our Research and Development team in conjunction with our Business Development Team can provide a range of solutions on how to avoid chatter marks with practical options of how to counteract this, should it occur during production.

The following steps may be taken but it should be noted that one must try one step at a time.

Reviewing grinding fluid for its cleanliness and for instance increasing the mixture from perhaps a 3% to around 6 – 7% could minimise chatter marks during application.

Secondly, checking for any possible machine vibrations that could aid in the creation of chatter marks during application should be considered. This could be from within or around the machine and even from other machinery in the vicinity that could cause floor vibrations to be transferred to the grinding machine during application, this should be eliminated at all costs. The grinding machine’s belts should not be damaged and should be tensioned correctly and spindle bearings should not have any play or be worn. Make sure that the spindle bearings of the machine are not worn, if there is any play on the spindle bearings, replace them immediately.

One other major cause of chatter marks usually results from taking too big of a cut by simply reducing the infeed of the grinding wheel and allowing for a lighter cut from the material or slowing down the traverse speed should assist you in reducing or eliminating chatter marks.

Another common cause of chatter marks is grinding wheels acting too hard, the general rule of thumb in grinding is to use a grinding wheel with a soft grade on harder materials and a harder grade wheel on softer materials. When a grinding wheel acts too hard, there are two possibilities to fix the problem either change the specification to a softer grade, if the job doesn’t need to be ground urgently or make the wheel act softer by firstly slowing down the speed of the wheel generally, for every 5 M/S that you decrease the grinding wheel speed, it will act one grade softer, or one grade harder when increasing the speed of the grinding wheel. If this is not possible the workpiece speed can be increased. This will enable the wheel to break down more and act softer. Alternatively, the infeed rate of the grinding wheel can be increased. It is however important to remember that a vitrified wheel breaks down under pressure. Taking too light of a cut will just cause the wheel to rub against the surface of the grinding wheel and will lead to l clogging. By increasing the infeed, more pressure is added which will allow the wheel to start breaking down.

If you are traverse grinding, increase the traverse speed of the grinding wheel, this will make it break down more. A final way of making the wheel act softer on application is to decrease the diameter of the grinding wheel, as a wheel gets smaller, the peripheral speed of the grinding wheel decreases, allowing it to act softer.

Another approach is to make changes to your dressing parameters. By taking a heavier cut, and increasing the traverse rate of the dresser, the wheel will open and make it cut more freely, but this will however leave a rougher surface finish. Grinding the part in two stages, first rough grinding and leave a little bit of material on the part, and then moving over to a finishing grinding process to close the face of the wheel slightly to get the desired finish should assist you in obtaining the correct finish.

By taking some of these precautionary measures, chatter marks can be minimised, if not completely avoided during application. Whatever assistance you require when it comes to precision grinding, our application specialists at Grinding Techniques are ready and available to assist you with any concerns or advise you might require.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

When it comes to choosing the correct abrasives for your hand tools, it is important to know your application, and the desired results you would like to achieve. Not only will the correct abrasive ensure the longevity of your hand tool, but it will also result in a high performing application and successful completion of any job.

One of the most important factors to consider when it comes to abrasives, is the type of material that will be used for the application. imperative to use the correct abrasive. The abrasive market carries a wide range of products specifically manufactured for applications on both ferrous and non-ferrous metals, where it is important to note that manufacturers will always indicate the suitable material on the packaging labels of their products.

This information is of great value to ensure the right abrasive is used on the right material to avoid contamination during application which can easily occur when using the same abrasives on multiple materials.

A common misconception is that Stainless Steel cannot rust. The same is often true for Aluminum. While the actual oxidation process is different to “normal” steels, these metals can still oxidise (rust) if not handled and processed correctly. With Stainless Steels, normal oxidation creates a thin barrier or film like layer on the surface, called Chromium oxide. Unlike mild Steel rusting, the Chromium oxide layer sticks to the metal, thereby protecting it. If this layer is stripped off, the metal will rust. High quality grade Stainless Steel, with a higher Chromium content will have better protection from this unwanted oxidation. Abrasives suited for Stainless Steel are manufactured free from Iron, Sulphur, and Chlorine to ensure a contamination-free application. To avoid carbon contamination which causes rusting with moisture exposure, it is suggested that a new disc is used when starting an application on Stainless Steel after working on Mild or Cast steels. Non-ferrous metals like Copper and Aluminum, which are softer but harder to grind require abrasives that will not burn, contaminate, or discolor the material. The most common stumbling block when working with these materials, is clogging of the disc that will cause the disc to glaze and stop grinding and or cutting.

Establishing the right abrasive for the intended application is another important factor to consider. With so many available options, it is important to distinguish between the results delivered by various products.

If your application involves abrasive cutting just to separate material, a normal conventional cutting disc could be the obvious choice, but if you are looking to have reduced material wastage, less burr formation, and more cuts, a slimline or thin cutting disc ranging with a thickness between 1-and-2mm would be the best choice.

For fast stock removal applications, the general choice has always been abrasive grinding discs. If your end-product will be painted, coated, or polished it generally requires a smoother finish, a flap disc might be the best. Available in two types and different grits, they can be used for a range of applications. The Type 27, also known as flat, is ideal for blending, smoothing, and finishing while the Type 29 has a more conical appearance offering a greater contact area, making it perfect for aggressive stock removal.

Another popular application with hand tools, is sanding. Random Orbital Sanders, Sheet Orbital Sanders, Detail Sanders, and Belt Sanders are some of the most used power sanders. A wide range of abrasive sanding discs and sheets are available in different grits to allow for applications ranging from stock, paint, and rust removal to finishing and blending. Considering all these factors when it comes to choosing abrasives for your hand tools, it is also important to note the precautionary safety measures that need to be actioned when working with abrasives. Manufacturers will always indicate what type of PPE (Personal Protective Equipment) to wear during applications to ensure maximum safety to the operator and a safe operation.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

The foundry industry has undergone a major transformation in recent years, yet despite the stagnation in steel and iron casting it is generating steady growth with more than 100 million tons.

Meanwhile, non-ferrous metals such as aluminum and magnesium alloys are increasingly coming into focus with foundries servicing an extremely diverse range of markets. Automotive manufacturers account for approximately 55% on the ferrous side and over 84% on the non-ferrous metal casting side with the second most important customer sector for foundries being general machine construction with around 40 different industry segments.

Innovative developments in cast lightweight components for electromobility and the requirement for improvements in thermomechanical properties demand constant growth and flexible adaption of the cutting and grinding processes. Grinding Techniques, a company of the Tyrolit group provide cutting and grinding solutions through seamless monitoring of the manufacturing process, from the raw material to the finished end product, this enables us to produce consistently high tool quality and at the same time increase the process stability with the growing degree of automation for cutting and grinding applications.

Cut-off grinding is the most frequently used process for removing risers and sprues. Owing to its high efficiency and productivity, cut-off grinding is used in many areas of cast iron and steel production.

Locally manufactured Superflex cut-off wheels impress with exceptional longevity and an attractive price-performance ratio. Our special production processes and comprehensive safety testing ensure maximum work safety and minimum noise levels during application.

When it comes to fettling, high demands are placed on the ergonomics and performance of hand-held grinding tools. All our Andor rough grinding wheels are manufactured to deliver the best high-performing results in every rough grinding application.

Our range of pendular grinding wheels ensure that fettling work can be performed with reduced exertion and higher stock removal rates. In this type of machining, one of the greatest challenges is vibration during application. Through intensive and ongoing development, we are able to supply product into the market with significant reduced vibration levels enabling operators to work more efficiently. Working with an angle grinder is one of the most important processes in foundry sectors for machining all types of metals. When it comes to grinding large and heavy components, we recommend the use of cup wheels, as they are exceptionally robust and durable. The composition of the cup wheels makes them suitable for large area machining of welding lines as well as fast material removal.

When working with cup wheels, it is particularly important to ensure that cup wheels are used only on angle grinders with diameters of 178 mm. smaller machines tend to rotate too fast, while larger ones rotate too slow. In addition, a special protection cover is required to ensure sufficient levels of working safety.

Straight grinders are always in high demand when precise results are required for difficult-to-access areas. Their versatile application options make them a popular tool.
Our vitrified and resin bonded Superflex mounted points offer you solutions for the highest quality requirements. The wide range of applications also requires ceramic points that strike a perfect balance in terms of chip performance, surface finish and longevity. Ceramic points are often used in foundries and mould making.

Apart from versatile mounted points, we also stock a range of tungsten carbide burrs that are made from tried and tested, high quality cemented carbide types on the most modern CNC grinding machines. Our Superflex tungsten carbide burrs are used on a wide range of handheld, pneumatic and electric machines as well as on industrial robots. Thanks to their versatility, they can be used on a variety of materials. To provide a solution at hand for the full spectrum of applications, Grinding Techniques, offers a wide selection of premium quality tungsten carbide burr shapes.

The range easily meets the general demands of economic efficiency, high stock removal rates, simple handling, and excellent longevity.

Grinding Techniques has been the preferred precision grinding partner for decades. With constant innovation, development, and research, we are able to offer a complete bespoke abrasive solution to suit your application.

All our products are manufactured and tested in accordance with International OSA and ISO Standards.

Contact our precision business development team for more information on customised specifications and sizes to suit your requirements.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

Back in the day, some of the first materials to be grinded were metal substances and wood. To grind these particular materials, quartz in combination with sand and flint were used. This was the first type of abrasives utilised. As time progressed, a lot of engineering and grain development was done to produce abrasives to satisfy industry demands.

In 1891 Edward Acheson invented Silicon Carbide, a hard grain in composition, with very good properties to cut or grind materials with low tensile strength such as Tungsten Carbide, Glass and Cast Iron. Only after Silicon Carbide was invented, fused Aluminum Oxide came to the forefront, revolutionizing the industry. Cutting or grinding materials with high tensile strength such as high-alloy steels was now possible and remained the key minerals used in the production of abrasives up until the twentieth century.

As technology evolved around specific materials used by the consumer, different types of fused Aluminum Oxide were produced with White Aluminum Oxide being the purest and most friable of the normal fused Aluminum Oxides. Initially these grains were developed to create sharper cutting edges during cutting-and-grinding applications. In the early 1970’s a new development of synthetics brought about Alumina-Zirconia, a more friable and harder grain that brought the overall grinding performance to a new level when used in bonded wheels, especially on materials with high Chrome content.

In the early 1980’s a new grain “Sol Gel” ceramic was developed. This improved the industry further by performing even better compared to normal fused Aluminum Oxide, and mostly due to the significant self-sharpening properties of the grain, being even more durable.

With time, it was realized that combining a certain percentage of Ceramic grain with fused Aluminum Oxide in the manufacturing of abrasives resulted in grinding wheels with extremely high material removal rates and increased tool life. Due to the self-sharpening properties of Ceramic grain both exceptional stock removal rates and cooler grinds are achieved, making it perfectly suited to materials that are hard to grind.

In the pursuit of developing material technology in order to produce materials with better mechanical properties, such as parts manufactured from wear-resistant materials, requires precision abrasive products that produces closer tolerances with extended product life.

As these wear-resistant parts are generally harder to grind, it is essential to minimise heat input, as exposure to heat will harden these parts even more, potentially causing it to crack.
Although a cooler grind is required, industry also requires to grind these particular parts at a faster rate to reduce overall production costs such as labour, electricity and machine operating costs.

Development in the abrasive industry is continually ongoing, not just on the manufacturing side with a lot more variations in grain combinations to create the ideal grinding wheel for with the “defined cutting edge”, but also with significant development by machine producers to save on production times.

With our Research and Development Team, we are able to locally produce Andor bonded precision grinding wheels with the latest technology in Sintered Aluminum Oxide and Ceramic grain, to support the ever-changing market conditions.

Partnering with Grinding Techniques, will put your business at the forefront of cutting-edge technology, cutting down on unnecessary production time, load on machine and making your company more competitive in the Global market.

Contact our Precision Business Development team today for more information on how we can assist in proving a solution for your application.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

At Grinding Techniques, the safety of our customers is our priority. As a preferred partner to the Construction and Mining industry we are determined to ensure only the best suitable products, manufactured to the highest safety standards, available at the best value for money price-point. Being a Company of the TYROLIT Group, and internationally OSA-and-ISO accredited, we meet all the EN standards, giving our customers peace of mind that we always put safety first.

Tyrolit is a leading European brand of products with a manufacturing facility in Africa for Africa.

Certified abrasive products carry a safety rating that can only be applied after fulfilling a series of strict measures as set out by the Organization for the Safety of Abrasives. The OSA Trademark not only ensures safety during cutting-and-grinding operations but also indicates that products are tested to the highest safety standards giving peace of mind to all users of the products and each product carrying this symbol, can be traced back to its manufacturer.

Specialising in abrasives since 1981 our solution-driven strategy allows you to choose the right tool for the job whilst maximising both your production output and long-term profits.
With our range of cutting and grinding solutions it is an easy decision to obtain the right tool for the job, with all our products boasting longevity, durability and dependability.
When you need a cost-effective cutting-tool for everyday operations, look no further than the 2-in-1 slimline range from Tyrolit.

The Standard two star 2-in-1 disc is perfectly designed for optimum cutting performances on both stainless steel and mild steel. This slimline disc is suitable for use on stainless steel without the risk of contaminating the material. Not only does it offer a cost-efficient solution for your everyday work, but also the safety standards customers have come to expect from Tyrolit products. It puts the power and stability in your hands, designed to cut metal sheets, profiles, pipes, rods and solid bars and rods. The product comes at a great value for money price-point and based on application can save a company on labour and consumable cost.

Tyrolit Standard two star 2-in-1 flap discs offer consistent stock removal throughout its lifetime and is the perfect tool for effortless machining of welding seams as well as edge grinding and surface grinding. Made from a natural fibre core free from fibre glass, this disc is also environmentally friendly. Specifically manufactured for use on both steel-and-stainless steel, it will not contaminate, discolour or burn the workpiece. If your application requires a finishing application with a lower grinding angle, the Type 28A will be the best choice, whereas the Type 27A is best suited to a more aggressive stock removal grinding application.

At Grinding Techniques, we are able to customise solutions for all abrasive cutting-and- grinding operations, whatever your application. Apart from this, our Research & Development Team continually test and evaluate all products to ensure they achieve optimum results safely during application, whilst increasing your productivity and profits.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

With an estimated 3800 kilometres of petroleum pipeline in South Africa it is safe to say that that the Pipeline Industry is an essential part of the country’s economy.

Numerous manufacturing concerns are involved in this industry, supplying both up and down stream products and services to Government and Private entities in the Petro-chemical and Power-generation markets.

Maintenance of all pipelines are of utmost importance as any breakdown may cause massive disruptions to various sectors including but not limited to Aviation, Industrial, Hospitality and Medical sectors, not to mention the massive impact that it will have on the already fragile business environment.

Repairs and refurbishing of these pipelines and components are an ongoing process and require specialist products to ensure the job is done correctly, thereby shortening the repair time and ensuring better longevity of the pipelines.

A critical area on a pipeline is the joint. When two parts are joined together, it is essential to create a solid joint. In most cases joints are welded together and it is essential that the weld area is without flaws, cracks or defects. In preparation for the welding process a piece of material is bevelled in order to provide better access to the root or inside edge of the material, this bevel area should be finished off with a product that will effectively prepare the surface for welding, while not contaminating it. Some welding procedures will require finishing the bevel with a 120-grit flap disc to best prepare the surface – Grinding Techniques Superflex Flap Discs are perfectly suited to this application and is available in both a flat type 27 and angled type 29 configuration. Once this is done, the welding procedure can commence.

A root run is laid down in the root channel, which will need to be back ground to remove any potential defects like porosity and or poor fusion of the materials. Back grinding is therefore the process of removing the outer part of the weld to ensure that any impurities that floats to the top of the weld is removed before a final weld or cap is added on to “seal” the weld-joint.
Grinding Techniques manufactures various products specifically for this purpose, depending on the thickness of the material and size of the root channel a Superflex 230×4.1×22.23mm AS30T disc is ideal for root channels of approximately 3mm, and a Superflex 230×5.2×22.23mm AS30T disc will suit the requirement for channels wider than 3mm. In the past, most operators would use a 230mm cutting disc for this purpose – the disc would be placed in the section and then twisted to clean and grind the weld out. This is a very dangerous practice and this should be avoided at all cost as cutting discs are not designed to handle this type of side load pressures that they will be placed under. The Superflex back grinding products’ construction allows for much safer work to be carried out.

After completing the welds, the pipe or section will be x-ray inspected for flaws or defects. If the above process is followed correctly, the weld can be passed. If a defect is identified on x-ray, a thinner disc may be required to cut or grind out the material in order to lay down another weld. One such disc is the range of Dual Purpose Cutting and Grinding discs from Grinding Techniques – available in 115×2.2×22.23mm, 125×2.2×22.23mm and 150×3.0x22.23mm, these discs are ideally suited to both cutting and grinding applications. The emphasis here being on the fact that these discs are constructed to be safe when cutting and grinding with the same product. Conventional cutting discs can and probably will break if used in this manner.

The final area that needs to be checked on the joint will be the area between the top of the bevel and the filler cap of the weld. If the weld forms a sharp corner, this may be rejected as it might cause a failure in the weld. The Superflex 115×2.2×22.23 A36S CG (Cut and Grind) is ideal for blending of these areas to ensure a smoother finish and a pass on the inspection.

Conventional thickness grinding discs tend to remove too much material, making the thinner disc ideal for the finer work required. The thinner disc also produces less heat, which is essential for heat sensitive materials that may crack.

One often over looked area of any abrasives is the safety factor. When the incorrect product is used for any application, the potential for disaster is enormous. Grinding Techniques designs, manufactures and tests all products to international standards to ensure that the operator is kept safe, when products are utilised for their intended purpose. The capability also exists for products to be designed for a specific application where no such product currently exists. The products mentioned above all have that focus in mind – create a product that will get the job done quickly, effectively and with the maximum amount of safety possible.