Know Your Diamond Blade – Key tips from Grinding Techniques

When starting any new project, it is critically important to ensure that you choose the correct tools for the job at hand. Not only does this ease the overall application, but it also ensures the desired result is achieved as planned. 

With many diamond blades on offer in the market, each one offering different advantages over its counterparts, it is essential to know which blades are suitable for which applications. Diamond blades come in various types and configurations, each designed for specific materials and cutting environments. 

Considering a few factors such the material being cut, type of equipment being used, depth of the cut and whether the application will be wet, or dry cutting, are critical to review when selecting a suitable diamond blade, as they can significantly influence both blade life and quality of cut. The right selection ensures not only efficient work but also reduces the likelihood of blade damage or premature failure, which can be costly. 

Segmented vs Continuous Rims: Choosing the Right Diamond Blade

Superflex boasts two derivatives within the Evolution range – The Segmented, and Continuous rims. The Segmented rim, which is generally used within the construction industry to cut brick, concrete and stone, will ultimately provide the fastest cut.  

Providing a faster cut, this blade is generally used for dry cutting, as the segmented rim allows for both airs to flow through and cool down the blade during application, and debris to exit faster during the cut. 

The Continuous rim is favoured for tile cutting as it provides a much slower cut. Suitable for either wet or dry cutting applications, it generally provides the cleanest cut.

How Blade Design and Grit Influence Cutting Precision and Efficiency

Apart from this, general design of diamond blades can also have an impact on the application. Continuous rim diamond blades typically have a thinner kerf width (the width of the diamond segment) when compared to segmented, which will result in a narrower cut, reducing heat from friction, and resulting in less loss of material.  

Diamond blade manufacturers also base diamond concentration, quality, and size on the typical usage for each type. Finer diamond grit is normally for harder materials (such as glazed tiles and granite), whereas coarser diamond grit is more suitable for softer materials (such as bricks).  

Choosing the incorrect type may not only result in chipping of the workpiece, but also reduced efficiency and higher cost per cut. 

Read More: CHOOSING THE CORRECT DIAMOND BLADE WHEN CUTTING TILES

Key Factors in Diamond Blade Selection: Grit, Power and Efficiency

To ensure premium abrasives perform optimally, the machine being used, and its ‘power outage is to be considered. It is important to note that sufficient power tools still need to operate efficiently whilst under load, and that using an under-powered machine might increase the risk of the abrasives not fully reaching their full potential during an application. 

As with any choice of product, the result is key. Diamond blades are no different in this regard but staying informed of the latest technology and information around the various options within the market allows for a better-informed decision and ultimately a more successful application. 

Key Considerations for Optimal Performance and Efficiency

Selecting the right diamond blade is critical to ensuring the success of your project. By considering key factors such as material, cutting method and the power of your equipment, you can optimise both the performance and efficiency.  

Understanding the differences between segmented and continuous rim blades, as well as diamond grit variations can help you choose the ideal for your specific application. 

In Conclusion

Making an informed choice will not only improve the quality of your work but also extend the life of your tools and reduce costs in the long run. With Grinding Techniques, you can be sure you’re equipped with the best tools to get the job done right. Superflex Evolution Diamond Blades are available from Major Retailers. 

For more on our range, visit our website today or contact us on email or call +27 11 271 6400 to learn about diamond blades and let our team help you choose the perfect blade for your next project. 

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