Refurbish Your Pool With Grinding Techniques

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When a swimming pool is built, the structure is covered with a layer of either plaster or fibre glass that serves as a shell or lining as water proofing which can last between 5 and 20 years.

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If not properly maintained it could potentially crack, and cause a leak, which in turn can create larger issues if the leak penetrates the foundation.

Identifying the condition of your pool shell or structure is the first thing that should be done before renovating a pool to determine the level of construction work required and the best renovation method.

Sometimes, the pool surface can become rough, exposing potential sharp sections that can create small, uncomfortable cuts on a person’s feet or hands, which, if not attended to can expand into larger openings straight into the surface. Typically, this is noticed as stained sections, which may be breeding grounds for algae, commonly not removable by brushing or chemicals. The surface may also become bumpier over time and lose its original smoothness, which might lead to the coating eroding to the point of not being waterproof anymore, causing water to leach into the foundation, potentially causing catastrophic damage.

Grinding Techniques, a local manufacturer and supplier of abrasive products can assist in this refurbishing process, once the pool surface has been washed with acid to remove any contaminants and loose plaster Superflex Semi-Flex abrasive discs can then be applied as they are ideal for the leveling of any uneven pool surface, or cleaning of deep scratches or imperfections that require some additional repairs.

When it comes to larger cracks, the Superflex Masonry abrasive cutting discs or Superflex Diamond cutting blades may be used to open the crack and clean it up in preparation for filling. Superflex Diamond cutting blades can also be used to cut mosaic tiles and stone copings for rounding off the pool’s edges.

After refurbishment, a number of potential coatings may be considered, ranging from marble plaster to fibre glass or epoxy coatings.

Rest assured that whatever the choice of surface coatings, Grinding Techniques will have a product available to grind, cut and finish both the surface and substrate to perfection.

Contact Grinding Techniques today for a tailor-made solution to your summer “To Do” list.

For more information contact us: 011 271 6400 | [email protected] | www.grindtech.com.

Safety Factors for Cutting & Grinding with Angle Grinders

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A right-angle grinder, commonly known as an angle grinder is a very powerful and useful tool but can also be a very dangerous tool if not used correctly.

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Selecting the correct size machine is essential to ensure a safe operation – for instance using a 230mm diameter machine to grind down welds on palisade fencing will prove to be very unmanageable and quite possibly very dangerous.

Conventional angle grinders come in various sizes ranging from 100mm up to 230mm diameter, with the 115mm and 230mm diameter as the most popular in South Africa.

When selecting the correct angle grinder, the size of the disc that will be used should be considered. A disc too large for the given machine (i.e. using a 125mm diameter disc on a 115mm diameter machine) will run at a higher speed than it is rated for, resulting in a very dangerous operation. Disc size diameters are clearly displayed on the labels for easy reference.
Further to selecting the correct sized disc, power and speed of the angle grinder also plays a significant role. POWER refers to the measurement of input or output wattage that the machine uses (depending on the manufacturer). Generally, the rule of thumb is that a higher power rating ensures a better performance of the abrasive product. When an abrasive disc is cutting or grinding, it is putting additional load on the machine. If the machine is under-powered, the extra strain may cause a reduction in motor speed, causing potential damage to the machine and underperformance of the disc. More often than not, an underperforming disc then results in more pressure being applied by the operator which then makes the disc perform even worse and also potentially causes disc breakages.

SPEED on the other hand, is clarified as the rate at which the disc will turn (measured in Metres per Second and stated as the RPM). The maximum operating speed of a standard cutting or grinding disc is 80 metres per second (peripheral speed). Depending on the size of the disc, this will then relate back to a higher or lower RPM rating; 80m/s on a 115mm disc equates to 13 300 RPM, while 80m/s on a 230mm disc equates to 6650 RPM. For this reason, it is imperative that an angle grinder must only be used with a disc size particularly made for that machine.
Another very important factor to consider would be the standard accessories. All angle grinders should have a safety guard that must be fitted to the machine at all times , a handle and a retainer nut for securing the disc. Retainer nuts are available in various types and they are for fitting the disc to the machine, including are some that don’t require a spanner to fasten and loosen. Regardless of which type, make sure that you are not over tightening it as these machines are designed to self-tighten on start-up, therefore requiring only tightening by hand.
Remember to inspect discs for potential damage prior to use. The periphery of the disc should be intact, not chipped or frayed and it should be flat, not warped. Never attempt to bend or twist the disc as the fibre reinforcing will be damaged and potentially form a dangerous crack.

Safe usage and operation pictograms are displayed on each disc label that should present the following markings:

    • OSA – Organisation for Safety of Abrasives: These manufacturers commit to certified quality management with documented processes and internal testing facilities of the highest competence ensuring product safety for the end user

EN Standard – European safety requirement for bonded abrasive products (such as cutting and grinding discs – EN 12413)

Safety pictograms – these pictograms show the required PPE to ensure safety for the operator and includes gloves, ear protection, eye protection etc.

Material Applications – the disc will identify which type of materials it may be used on. Note that this will quite possibly only be a general identifier (such as “Metal”). Contact the manufacturer should you require more detail on specific applications.

Wheel type – this will tell you whether the disc is manufactured for free hand cutting, stationary machine cutting or grinding applications.

A cutting disc should never be used to grind with or cut anything but in a straight line. Bending the disc to cut a curve or radius will result in the fibre reinforcing becoming damaged and may cause wheel failure.

For grinding applications, a minimum grinding angle of 30 degrees is essential. This is what is termed the angle of attack. The optimal range is between 30 and 40 degrees to the surface. Should you increase the angle of attack, the disc will be dressed more and the effectiveness of the grind will be reduced. This could also lead to chatter marks and large, deep scratches in the workpiece. Should you reduce the angle of attack, you run the risk of overheating the face of the disc which will cause the disc to start fragmenting and may become a major safety hazard.

Taking the time to choose the correct tool and using this in conjunction with the highest quality, value for money abrasive products will ensure that you complete your task safely and with minimal effort.

For more information, please contact: 011 271 6400 | [email protected] | www.grindtech.com.